Simplified digital I/O module.

As automated machines become more capable, the amount of decentralised I/O required increases. Conventional approaches often rely on multiple dedicated input and output modules, increasing hardware, commissioning and the number of additional components that machine builders and system integrators must engineer, stock and support.

Festo addresses this challenge with a new configurable digital I/O module for the CPX-AP-I decentralised I/O platform. Designated CPX-AP-I-16DIO M12 (or M12 for short), the new module enables more efficient use of decentralised I/O across a machine.

The new M12 configurable digital I/O module provides 16 channels that can each be configured as a digital input or digital output to match application requirements. Users can configure the module channel by channel, divide it into eight inputs and eight outputs, or configure all 16 channels as outputs. Selected output channels provide up to 500 mA for high-current devices.

The module comes with a default 16-input configuration for immediate installation and commissioning, while output functions are enabled through software parameterisation. Individual LED indicators on each channel simplify commissioning and troubleshooting by providing clear operating and diagnostic status.

The M12 module gives machine builders greater freedom to design around the needs of the application instead of the limitations of fixed I/O modules. A single M12 module can support a wider range of machine configurations, reducing the number of module variants that must be specified, stocked, and maintained over the life of a machine.

The new module is part of Festo’s CPX-AP-I decentralised I/O platform, a high-performance system that distributes I/O, valve terminals, and IO-Link devices throughout a machine. Supporting up to 80 modules over distances of up to 50 m between modules, the platform reduces wiring, simplifies modular machine architectures, and allows machine builders to expand or reconfigure systems without redesigning the entire control architecture.

Expanding connectivity with CC-Link IE Field Basic.
Festo has also introduced a new CPX-AP-I bus node supporting CC-Link IE Field Basic, expanding the platform’s connectivity for Mitsubishi Electric Automation environments. Widely used throughout Asia, the industrial Ethernet protocol enables machine builders to integrate CPX-AP-I decentralised I/O into Mitsubishi PLC architectures without additional gateways or custom engineering.

The new bus node allows machine builders to retain the same CPX-AP-I decentralised I/O architecture while changing only the network interface for Mitsubishi Electric systems. The result is less engineering effort, faster machine adaptation for regional markets, and a common automation platform that supports multiple industrial Ethernet protocols, including EtherNet/IP, PROFINET, EtherCAT, Modbus TCP, and now CC-Link IE Field Basic.

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@FestoGB @festo_global #PAuto #IO

Servo drives.

Combine with IEC 61131-3 PLC and remote I/O system for completely integrated automation.

Applied Motion Products' newly launched DIN rail mountable AK series drives, now available through McLennan, offer a choice of open-loop stepper, closed-loop stepper, or full closed-loop servo motion control in a compact feature-rich package in combination with NEMA 11 to NEMA 34 frame motors operating from 24–48 VDC power. The AK series supports EtherCAT, EtherNet/IP, CANopen, and Modbus communication interface options. Maximum precision and performance is assured with a battery-less 17-bit multi-turn absolute encoder that eliminates the need for homing routines and external position sensors, simplifying machine design. Launched at the same time as the AK StepSERVO series, AMP’s MCA6 PLC and MET2 I/O system combine to offer complete machine integration for applications ranging from compact bench-top equipment to larger industrial machinery.

The AK drive series operates in combination with AMP’s Q-Programming software for basic to advanced motion and machine control whilst the new Stepper Suite II software covers USB-C setup for online or offline parameter configuration with an integrated oscilloscope providing real-time monitoring, and a smart fault diagnosis feature that includes corrective actions that can minimize commissioning and downtime. Further features of the AK StepSERVO series include a secondary encoder input that can be used with a load located linear encoder to ensure maximum accuracy for gantry- and linear stage-based mechanical systems. A SIL3 certified STO (Safe Torque Off) provides machine safety compliance, and the drive includes built-in brake control functionality.

Fieldbus interface options include EtherCAT and EtherNet/IP. EtherCAT includes CoE (CAN over EtherCAT) and FoE (File over EtherCAT) with distributed clocks for ultra-precise multi-axis motion and sensor synchronisation. EtherNet/IP supports 14+ add-on instructions for application-specific control integration. Both versions include a compliment of 6-in and 3-out configurable I/O.

In addition, the two new companion platforms launched by AMP offer maximum flexibility for machine builders and automation engineers: the MCA6 Motion PLC is a compact controller that combines machine and motion control from an ARM-based processor with support for PLCopen and IEC 61131-3 programming standards with a device capacity of up to 64 EtherCAT motion axes and 128 other EtherCAT devices. The MET2 I/O system, also EtherCAT-based, is a modular distributed platform that supports up to 32 digital, analogue and temperature sensor modules. Together, these three platforms are designed to operate as an integrated stack; the MCA6 for centralised control, the MET2 for distributed I/O, and the AK Series for multi-axis motion that is capable of advanced motion and machine control including electronic cam, interpolation, synchronisation, and robotic functions - all three systems are unified through a common software environment and shared industrial networking protocol.

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@ampmotion @mepaxIntPR #mclennan #PAuto 

I/O modules for distributed application connections.

Daudin iO-GRID NEMO modules are a practical option for connecting small quantities of grouped I/O signals—ideal for applications like data centres, building automation, utility systems, and more—and integrating them with host systems using the leading industrial Ethernet communications protocols.

Dinkle International is now stocking and shipping these versatile iO-GRID NEMO industrial-grade remote I/O modules. This series provides several options for integrating discrete input/output (I/O) signals distributed throughout a site, and connecting them to microcontrollers, PLCs, or other host systems for smart digitalisation, monitoring, and control.

The iO-GRID NEMO series is available in versions supporting five leading industrial Ethernet protocols: PROFINET, EtherCAT, EtherNet/IP, Modbus TCP, and CC-Link IE Field Basic. Ethernet models include two RJ45 ports with an integrated two-port switch for easy daisy-chain expansion, while CC-Link models use terminal blocks for network connection and pass-through to the next station. LED indicators provide clear status information, and firmware can be updated via a standard USB Type-C connection.

Modules operate throughout a wide ambient temperature range of -10 to +60DegC using standard 24 VDC, and they mount securely to DIN rails with a reliable mechanical and grounding connection. Detachable terminal blocks facilitate installation and replacement. A push-in design and large wire entries require no tools and makes wiring completion fast and easy. All models are CE and UL certified.

A range of models cover common signaling needs, all in 24 VDC sinking or sourcing versions:

• 32-channel discrete input
• 32-channel discrete output
• 16-channel discrete input/output

Daudin remote I/O solutions, such as iO-GRID NEMO, provide a practical way to interface with distributed discrete I/O points, and to digitise them for use with most any host system. Remote I/O products like the iO-GRID NEMO are essential for digital transformation of many types of facilities and equipment. Standard products address most applications, and Daudin also offers customisation via extensive hardware, firmware, software, labeling, branding, and application-specific design capabilities. Daudin is committed to collaborating with end users to create innovative solutions for intelligent and connected power, networking, and communications designs.

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#DinkleInternational #Daudin #PAuto #Connectors

Fieldbus modular remote I/O.

Removes barriers for delivering smart factory integration.

The North American availability of Dinkle's iO-GRID X modular remote I/O family has been announced. The iO-GRID X series is a modular and adaptable platform for original equipment manufacturers and factory automation integrators to incorporate digitalisation into machines and systems.

Remote input/output (I/O) solutions reduce wiring labor, minimise control panel space requirements, lower material costs, and offer improved control system scalability. Remote I/O is a leading technique for connecting field devices such as sensors, actuators, and other monitoring/control devices with minimal wiring, and it requires only a single network connection and power circuit to each station location. Almost any application and industry can benefit from remote I/O, including machinery, automated manufacturing and logistics, building automation, and more.

By choosing the capable iO-GRID X platform, designers can realise benefits of mixing-and-matching modular slice-type I/O to support various field requirements, while using their preferred micro controller, PLC, or other host system.

The iO-GRID X fieldbus coupler modules support major industrial Ethernet communications protocols at up to 100Mbps, including EtherCAT, EtherNet/IP, PROFINET, Modbus TCP, and CC-Link IE Field Basic. Each interface module includes two RJ45 interface plugs and an integrated two-port Ethernet switch for convenient station expansion using daisy-chain cabling. LED indicators provide clear operational status information, and the module accepts firmware upgrades using a standard USB Type C connection.

Over 20 types of I/O modules are available, accommodating varying I/O counts and signal types, with integrated indicator lights for easy identification of channel status. 

Key specifications include:

• Discrete input and output modules are available in 16- or 32-channel sinking or sourcing versions, with either push-in connections or 34-pole IDC connectors.
• Analog input and output modules are available in 4- or 8-channel voltage or milliamp current versions, with 12- or 16-bit resolution.
• Resistance temperature device (RTD), thermocouple (TC), serial communication, high-speed counter (HSC), and pulse output modules are also available to cover the needs for most any application.

Modules operate throughout a wide ambient temperature range of -10 to +60DegC, and they mount securely to DIN rails with a reliable mechanical and grounding connection, while gold-plated spring-loaded connectors ensure positive module-to-module connectivity. Two power supply sizes are available to handle varying I/O counts, both accepting standard 24 VDC. All models are CE and UL certified.

Detachable terminal blocks and convenient push-in design ensure quick module replacements without rewiring, along with easy expansion of existing installations. Push-in terminal blocks require no tools for wiring completion, and large wire entries ease installations. IDC connectors provide a high-density wiring option.

Daudin remote I/O solutions, including iO-GRID X, help systems integrators and equipment builders create more efficient and flexible control systems. Standard products address most applications, and Daudin also offers customisation options via extensive hardware, firmware, software, labeling, branding, and application-specific design capabilities. Daudin is committed to collaborating with end users to create innovative solutions for intelligent and connected power, networking, and communications designs.

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#DinkleInternational #PAuto #Connectors, #NorthAmerica

Wireless I/O modules.

Offering dual-band Wi-Fi connectivity to link sensors and actuators to control networks in locations where cabling is impractical.

The release of Acromag's new BusWorks® NTW Series Wireless I/O modules has been announced. These units expand the popular NT Ethernet I/O family with secure Wi‑Fi connectivity for remote monitoring and control applications. The NTW Series enables engineers and system integrators to connect sensors and actuators to control systems without running network cabling, making it ideal for applications where wiring is difficult or costly. Each NTW module combines Acromag’s proven NT modular I/O architecture with dual‑band 2.4 GHz and 5 GHz Wi‑Fi communication based on IEEE 802.11 a/b/g/n standards.

NTW communication modules support Acromag’s full range of NTX expansion I/O modules, allowing users to append additional channels or signal types. Up to 64 I/O points can be managed over a single IP address. Available I/O options include discrete I/O, analog voltage or current, and temperature, enabling customized signal mixes at each installation point.

“Wireless connectivity opens new possibilities for deploying NT Series I/O in remote and hard‑to‑reach locations,” said Robert Greenfield, Acromag’s Director of Business Development. “The NTW Series gives users a simple and cost‑effective way to extend industrial I/O systems beyond the limits of traditional Ethernet cabling.”.

In addition to Wi‑Fi connectivity, NTW models include an Ethernet RJ45 port, allowing units to be daisy‑chained when a wired connection is preferred or available. This hybrid approach gives users flexibility to deploy wired or wireless networking as application requirements evolve.

The NTW Series supports common industrial Ethernet protocols including Modbus TCP/IP and EtherNet/IP, along with peer‑to‑peer communication. NTW modules also support IIoT connectivity, including OPC UA and MQTT, with a built‑in RESTful API for integration with modern data systems. Security features include WPA3 Wi‑Fi security, TLS 1.2 with PKI and X.509 certificate management, and AES 256‑bit encryption to help protect data transmitted over wireless networks.

NTW modules are housed in a slim 25 mm DIN rail mountable enclosure with pluggable terminals and are designed for reliable operation across wide industrial temperature ranges. The NTW Series has been developed to meet global RF and regulatory requirements, with certifications supporting deployment in multiple international markets.

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@Acromag #PAuto #Comms #I/O

Industrial remote I/O system.

Article by Henry Martel, Field Applications Engineer, Antaira Technologies, LLC

In industrial automation, input/output (I/O) refers to the connectivity that lets control systems interact with physical equipment. "Input" is the data flowing from a field device to the controller for processing, while "output" are the commands from the controller to perform actions. An I/O module manages these communications, acting as a bridge between the controller and the devices.

There are two primary types of I/O: local and remote. When it comes to industrial settings, the latter is the more common. This article aims to help you gain a better understanding of the basics of industrial remote I/O.

What is remote I/O.
Also known as distributed I/O, remote I/O is a system where an I/O module and multiple field devices operate in a decentralized location far away from a main controller, often because the harsh industrial environment may damage the controller. More often than not, this controller is a programmable logic controller (PLC), but can also be a DCS, RTU or industrial PC.

Sensors or other field input devices are connected to the remote I/O module, sharing information such as temperature, pressure, vibration, chemical properties, light intensity, and flow rates. These data signals are transmitted back to the I/O module and the PLC. Once processed by the PLC, output data is transmitted to valves, motors and other final actuators, essentially telling them what to do in response to the input data. Signals are sent on high-speed twisted pair wires and fiber optics using Ethernet/IP, Modbus TCP, Profibus or other transmission protocols. To enable communication between remote I/O modules and the PLC, an adapter module is installed in the local PLC rack that serves as the gateway between the PLC's backplane/protocol and the remote I/O network.

Benefits of remote I/O.
Remote I/O has been the industry standard for 20+ years for very good reasons. Here are the real, practical advantages of using industrial remote I/O systems instead of traditional centralized home-run wiring:

• Lower wiring costs: Remote I/O systems substantially reduce the amount of wiring that needs to be run. Instead of running hundreds of individual wires from field devices back to the central PLC cabinet, a single network cable is run from the PLC to the I/O modules, alon g with running short local wires from the field devices to nearby I/O modules. To expand, the company simply adds another I/O module and plugs it into the existing network. Plus, a faulty module can be hot-swapped in minutes without rewiring dozens of field cables.
• Diverse Configuration Options: Due to the flexibility that a remote I/O setup provides, a greater variety of hardware configurations can be created. For instance, I/O can be mounted directly on the machine, eliminating local junction boxes entirely. Different topologies are also possible depending on the factory's layout.
• Facilitating Communication in Harsh Environments: In many industrial plants, a PLC can’t be deployed close to field devices due to harsh environmental conditions. In instances of extreme temperatures, strong vibration, or moisture, the PLC must be installed in a safe space—often in or near a control room—while the I/O system is located near the instrumentation.
• Integrated diagnostics: Diagnostics are built-in down to the channel level meaning that issues like wire breaks, short circuits, and under/over voltage is reported into PLC tags or HMI. Instead of spending hours using a multimeter, technicians identify issues quickly.

Potential disadvantages of remote I/O.
While remote I/O systems offer noteworthy benefits, they also pose a few disadvantages that you should be aware of compared to traditional point-to-point wiring. Drawbacks include:

• Vulnerability: All of the signals being communicated in a remote I/O system rely on a single point of communication between the PLC and the remote I/O portion of the hardware. If this point becomes interrupted or lost, all of the data being received could get lost. In addition, you would likely also lose the ability to control the hardware. To minimize this risk, it is important to implement redundant communication channels within a remote I/O system.
• Hidden costs: While remote I/O systems save a considerable amount of money by reducing wiring needs, certain hidden costs can emerge if you aren’t careful. For example, users should know that when implementing remote I/O in a system, they will need to configure all of the additional I/O modules. This can take a considerable amount of time in a large system when even one module in the system is changed.
• Cybersecurity risks: If not appropriately segmented by VLANs or firewalls, IP-based remote I/O (EtherNet/IP, PROFINET, OPC UA) exposes the control system to the plant network and potentially to external attacks.
• Latency: EtherCAT, PROFINET IRT, Sercos III and other real-time industrial Ethernet protocols are very fast; however, standard Ethernet-based remote I/O like EtherNet/IP or Modbus TCP can introduce jitter and non-deterministic scan times that are problematic for fast motion control or safety applications.

Ethernet switches in remote I/O.
Managed Ethernet switches play a critical and often under-appreciated role in remote I/O systems, especially when the remote I/O is based on protocols like EtherCAT, PROFINET IRT, EtherNet/IP, SERCOS III, and Modbus TCP. Without switches, remote I/O systems can be slow, unreliable, or impossible to build over longer distances. 

Switches provide from Antaira remote I/O systems with traffic segmentation and bandwidth management, QoS, IGMP snooping, diagnostics, security and redundancy.They are the high-speed, reliable “highway” carrying the real-time I/O data packets between the PLC and the remote I/O modules. Many of these switches also deliver IEEE-compliant Power over Ethernet (PoE) technology, combining data and power transmission through a single Ethernet cable to streamline installation, reduce infrastructure costs, and simplify ongoing network maintenance.

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Functional safety for mobile machines.

The Anybus Safe2Link Remote IO-CS, from HMS Networks, is a rugged, type-approved I/O device designed to simplify the integration of functional safety into AGVs, AMRs, and other mobile machines. With TÜV-certified safety functions and support for CIP Safety over EtherNet/IP, the Anybus Safe2Link Remote IO-CS provides the fastest, most reliable path to compliance with ISO 3691-4 and the upcoming EU Machinery Regulation 2023/1230.

The unit mounts directly on the machine, enabling system integrators and machine builders to add a safe remote stop and manage local or remote safety signals without custom hardware design.

Since the Anybus Safe2Link Remote IO-CS connects with existing local safety logic, system integrators can implement the same safety functions across AGV/AMR platforms from different suppliers. This significantly simplifies integration and reduces the effort required for the recertification of functions such as safe remote stop.

Advanced safety features such as SafeBound™ (fast local and slow remote safe reaction) and SS1-t (controlled safe stop) allow machines to react predictably, protecting both people and equipment.

With certification up to SIL 3 (IEC 61508) and PLe/Cat. 4 (ISO 13849-1), the Safe2Link Remote IO-CS is type-approved and ready to deploy. Its rugged IP54 enclosure, dual M12 Ethernet connectors, and straightforward D-Sub I/O interface make it well-suited for harsh industrial environments.

The launch of the Anybus Safe2Link Remote IO-CS expands HMS Networks’ functional safety portfolio, which also includes embedded hardware options and TÜV-certified safety protocol software. This flexible approach allows OEMs and system integrators to choose the right level of integration for their applications — from plug-and-play devices to fully customized safety hardware.

“Functional safety is no longer optional — it’s essential for accessing global markets and building trust with customers,” says Stefan Kraus, Functional Safety Product Manager at HMS Networks. “The Anybus Safe2Link Remote IO-CS gives system integrators or machine builders a plug-and-play solution to meet the latest requirements with minimal integration effort. This means faster time-to-market and safer, smarter machines.”

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@hmsnetworks @HMSAnybus @mepaxIntPR #PAuto #Manufacturing #Safety

New I/O modules monitor remote equipment activity and detect power faults.

Acromag has added a new discrete AC input module, the Model NT2140, to their BusWorks® NT Ethernet I/O family. This new discrete I/O module provides six 120V or 240V AC optocoupler inputs for sensing sensing the presence or absence of voltage plus two DC logic I/O channels to monitor/control TTL or 0-32V logic levels. Applications include monitoring on/off levels of pumps, motors, switches (e.g. proximity, limit, float, toggle), push buttons, thermostats, contact closures, and AC voltage power supply levels on a wide variety of equipment. A network interface supports Modbus TCP/IP, EtherNet/IP, or PROFINET protocols to communicate with programmable controllers (PLCs/PACs) or other networked devices. An OPC UA server, MQTT client, and RESTful API support Industrial Internet of Things (IIoT) applications.

NTE Ethernet models provide dual RJ45 ports for network communication plus the discrete I/O channels. NTX expansion modules add extra I/O channels to monitor more devices. Up to three NTX modules can link to the NTE communication module through an integrated DIN rail bus interfacing up to 64 I/O over a single network IP address. Other NT Series analog and discrete I/O modules offering a variety of signal processing functions can also be combined to monitor or control voltage, current, and temperature signals. Remote I/O modules are commonly used in chemical processing, oil/gas production, water/power utility, and manufacturing operations.

“With these discrete AC input modules, you can confidently monitor the on/off power status of remote pumps, motors, and other switched devices,” states Robert Greenfield, Acromag’s Director of Business Development. “The NT2140 will sense the presence or absence of AC voltage levels for communication to your control system using a wide variety of industrial Ethernet protocols.”

The BusWorks NT2000 Series offers a broad variety of I/O signal processing options. Sixteen I/O configurations are available as either NTE Ethernet I/O or NTX expansion I/O models. Analog I/O models feature up to sixteen inputs or eight outputs for monitoring and controlling current or voltage signals. Discrete I/O models provide sixteen tandem input/output channels or six mechanical relays to sense or switch on/off and high/low logic levels. For temperature measurement, thermocouple and RTD input models support many sensor types and ranges.

Each module supports three industrial protocols (Modbus/TCP, EtherNet/IP, PROFINET) which are selectable using any web browser to configure the network settings and I/O operation. OPC UA, MQTT, and RESTful API support facilitate IIoT applications. The modules typically function as a network server, but also offer Acromag’s i2o® peer-to-peer communication technology to transfer data between modules directly or multicast without a host or master in between. Conditional logic capabilities let users control operations with IF/THEN/ELSE statements.

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New I/O module controls stepper motors with Multi-Protocol Communication.

Stepper Motor Controller added to Family of Ethernet Remote I/O Modules with Modbus/TCP, Ethernet/IP, or PROFINET interface to host PC, PLC or PAC.

A stepper motor controller is now available in the Acromag BusWorks® NT Series of Ethernet I/O modules. The new NT2710 module provides six pulse train/logic outputs, six encoder inputs, and four general-purpose digital I/O for motion control applications with stepper motor drivers. A wide variety of commands are supported to precisely control the stepper motor position, speed and direction. Linear, triangular, and trapezoidal S-Curve acceleration/deceleration profiling reduces mechanical stress for smoother movements.

Programmable controllers (PLCs/PACs) interface with the NT2710 module using Modbus TCP/IP, EtherNet/IP, or PROFINET network protocols. An OPC UA server, MQTT client, and RESTful API are also provided to support Industrial Internet of Things (IIoT) applications.

NTE Ethernet models provide dual RJ45 ports for network communication plus the stepper I/O control channels. NTX expansion modules add extra I/O channels to control more motors or axes. Three NTX modules can link to the NTE communication module through an integrated DIN rail bus interfacing up to 64 channels over a single Ethernet IP address. Other NT Series analog and discrete I/O modules offering a variety of signal processing functions can also be combined to monitor or control voltage, current, and temperature signals. Applications include machining, packaging, positioning, dispensing, printing, and many other industrial manufacturing operations. Motion control functions can now be integrated with data acquisition, status monitoring, on/off control, predictive maintenance, energy management, and many other requirements.

“Now you can control stepper motor operations remotely through your PC, PLC or PAC,” explains Robert Greenfield, Acromag’s Director of Business Development. “The NT2710 will execute commands sent over Ethernet using Modbus/TCP, Ethernet/IP, or PROFINET.”

The BusWorks NT2000 Series offers a broad variety of I/O signal processing options. Sixteen I/O configurations are available as either NTE Ethernet I/O or NTX expansion I/O models. Analog I/O models feature up to sixteen inputs or eight outputs for monitoring and controlling current or voltage signals. Discrete I/O models provide sixteen tandem input/output channels or six mechanical relays to sense or switch on/off and high/low logic levels. For temperature measurement, thermocouple and RTD input models support many sensor types and ranges.

Each module supports three industrial protocols (Modbus/TCP, EtherNet/IP, PROFINET) which are selectable using any web browser to configure the network settings and I/O operation. OPC UA, MQTT, and RESTful API support facilitate IIoT applications. The modules typically function as a network server, but also offer Acromag’s i2o® peer-to-peer communication technology to transfer data between modules directly or multicast without a host or master in between. Conditional logic capabilities let users control operations with IF/THEN/ELSE statements.

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@Acromag #PAuto #Comms #I/O

Modules full of REST.

A RESTful API (Representational State Transfer Application Program Interface) to simplify development of web-based services is now available in Acromag’s BusWorks® NT series remote I/O modules. The NT I/O module system firmware embeds the API to support reading/writing of I/O data. Web services can use HTTP POST and GET requests to exchange information with the NT’s I/O server. This approach allows devices to easily and securely communicate with each other over the world-wide web along a common Ethernet interface. 

Applications for BusWorks NT Ethernet I/O modules include remote data acquisition, status monitoring, actuator control, predictive maintenance, energy management, and more. REST API is a very popular web interface method because it relies solely on the shared universal HTTP protocol standard on Ethernet. Developers can use XML, JSON, HTML, or other languages to build mobile app projects, IoT Internet of Things data interfaces, and more. The RESTful API is very fast and lightweight. It is also very cost-effective since developers can use the same API request across many environments without third-party tools.

NTE Ethernet I/O models have dual RJ45 ports and a webserver allowing remote system controllers to read or write data on connected sensors and actuators. Each I/O module offers up to 16 input or output channels for voltage, current, temperature, and relay control signals. Attaching up to three NTX expansion I/O modules can interface an additional 48 channels with a mix of I/O functions networked on a single IP address. “The NT series RESTful API provides a simple, secure way for web clients to exchange data with NT I/O module servers to monitor or control the status of remote equipment,” explains Robert Greenfield, Acromag’s Director of Business Development.

The NT2000 Series offers a broad variety of I/O signal processing options. Fifteen I/O configurations are available as either NTE Ethernet I/O or NTX expansion I/O models. Analog I/O models feature eight differential or sixteen single-ended inputs for monitoring current or voltage signals. Analog output modules drive eight channels of process current or voltage signals to control various field devices. Discrete I/O models provide 16 tandem input/output channels with either active high/low input and sinking/sourcing output. A six-channel mechanical relay output model is also available. For temperature monitoring, thermocouple and RTD input models support many sensor types, as well as resistance and millivolt ranges. More models will release over the coming months for additional I/O functions.

In addition to the new RESTful API, each module will also support OPC UA and MQTT interfaces plus three industrial Ethernet protocols (Modbus TCP, Ethernet/IP, PROFINET) which are selectable using any web browser to configure the network settings and I/O operation. The modules typically function as a network server, but also offer Acromag’s i2o® peer-to-peer communication technology to transfer data between modules directly or multicast without a host or master in between. Conditional logic capabilities let users control operations with IF/THEN/ELSE statements.

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Support for Ethernet remote I/O modules.

Simplifies cloud connectivity and data sharing across the network.

Acromag’s BusWorks® NT series remote I/O modules now offer a cost-effective solution for Industrial Internet of Things (IIoT) applications. The NT Ethernet I/O modules provide an OPC UA server and MQTT client in addition to the fieldbus protocol stacks (Modbus TCP/IP, Ethernet/IP, and PROFINET). This integrated IIoT functionality offers a standardized data exchange to simplify industrial communication in an increasingly complex environment. Applications for these high-performance Ethernet I/O modules include remote data acquisition, status monitoring, actuator control, predictive maintenance, energy management, and more.

The new OPC UA and MQTT support make data sharing and connecting to the cloud very easy and secure. Users can combine Ethernet protocols with IoT protocols for real time and IoT data transfer over the same network cable. An abstract data object model eliminates hassles with protocol details. The user application simply reads and writes data that is transparently fed into the IoT protocols and information models. Input, output and configuration data objects closely resemble fieldbus I/O tags to simplify data exchanges.

NTE Ethernet I/O models have dual RJ45 ports and a webserver for monitoring or controlling its I/O channels to interface sensors and actuators with system controllers. Each I/O module offers up to 16 input or output signals for voltage, current, temperature, and relay control signals. Connecting up to three NTX expansion I/O modules enables interfacing an additional 48 channels with a mix of I/O functions networked on a single IP address.

“With the addition of OPC UA and MQTT capabilities, NT Series Ethernet I/O modules make data from remote equipment available for sophisticated applications in the cloud or on edge gateways,” explains Robert Greenfield, Acromag’s Director of Business Development.

The NT2000 Series offers a broad variety of I/O signal processing options. Fifteen I/O configurations are available as either NTE Ethernet I/O or NTX expansion I/O models. Analog I/O models feature eight differential or sixteen single-ended inputs for monitoring current or voltage signals. Analog output modules drive eight channels of process current or voltage signals to control various field devices. Discrete I/O models provide 16 tandem input/output channels with either active high/low input and sinking/sourcing output. A six-channel mechanical relay output model is also available. For temperature monitoring, thermocouple and RTD input models support many sensor types, as well as resistance and millivolt ranges. More models will release over the coming months for additional I/O functions.

In addition to the new IIoT protocols, each module will also support all three industrial Ethernet protocols which are selectable using any web browser to configure the network settings and I/O operation. The modules typically function as a network server, but also offer Acromag’s i2o® peer-to-peer communication technology to transfer data between modules directly or multicast without a host or master in between. Conditional logic capabilities let users control operations with IF/THEN/ELSE statements.

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@Acromag #PAuto #Comms 

Slim and Flexible I/O Modules.

The new AX-5 modules from Delta, are designed to elevate industrial automation with their ultra-slim profile, saving up to 50 percent space in control cabinets compared to traditional I/O module series. The series features a user-friendly installation process with patented DIN rail clips and removable front connectors, streamlined wiring with printed diagrams, and exceptional flexibility through isolated power supply modules. Offering fast response times and broad network compatibility, the AX-5 series meets the diverse needs of machine builders, system integrators, and distributors across various industrial sectors.

"At Delta, we have developed the new AX-5 I/O module series especially for for applications requiring higher performance, smaller size, and a user-friendly I/O system.” says Simone Orlandi, Product Manager, Industrial Automation Business Group, Delta EMEA. "Together with the AX-5 I/O series, we increase the scalability of EtherCAT I/O solutions and offer more options to our customers in a wide range of markets, such as packaging, assembly, material handling, robotics, and woodworking."

Space-saving, flexible and powerful.
The AX-5 I/O module series has a slim design of 12mm width per module, significantly reducing the space required in electrical cabinets by up to 50 percent compared to traditional I/O module series. This compact design is particularly beneficial for machine builders, system integrators, and distributors across various industrial segments.

Thanks to the System Power Supply and I/O Power Supply modules, the AX-5 series supports flexible installation by allowing I/Os to be separated into different electrically isolated groups. This feature simplifies troubleshooting and reduces system downtime, enhancing overall system reliability and availability.

The series features a removable front connector for each module, which simplifies the wiring process and reduces replacement effort. Additionally, a printed wiring diagram on the side of each module eliminates the need for frequent user manual references, saving time and minimizing errors during installation and maintenance.

Installation of the modules is also straightforward thanks to the patented DIN rail clips. This unique design ensures rapid and effortless setup, providing unparalleled stability on the DIN rail. By streamlining the installation process, it significantly accelerates commissioning, enhances system planning flexibility, and reduces labor costs.

Fast data communication and broad network integration.
Designed for time-critical applications, the AX-5 series offers fast response times and supports the EtherCAT fieldbus for reliable and efficient data communication. Especially, EtherCAT Hot Connect and Distributed Clock features are also supported, offering enhanced flexibility and precise synchronization. Looking ahead, the AX-5 series will soon incorporate support for PROFINET and Ethernet/IP through dedicated couplers, enabling even broader integration into various network infrastructures. These modules are compatible with Delta controllers and third-party controllers, ensuring seamless integration into existing systems.

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@DeltaEMEA @mepaxIntPR #PAuto #I/O

Control system update expands connectivity & streamlines control execution.

Control system software for seamless data integration and improved operational performance.

The DeltaV™ Automation Platform from Emerson is further expanded with the DeltaV Version 15 Feature Pack 2 update for its distributed control system (DCS). This feature pack release empowers users to easily transition to a DeltaV DCS from more third-party control systems, expands support for data-rich Ethernet device networks, and reduces the complexity of state-based control implementations.

As plants try to capture the most elusive performance gains to meet today’s ever-increasing efficiency and sustainability goals, they are looking for technologies that modernise control without excessive engineering risk, overhead and downtime. The latest release of the DeltaV control system continues the regular cadence between major DeltaV releases to help users more quickly realise the project savings and operational efficiencies that come with new features for their control system software.

“DeltaV Version 15 Feature Pack 2 provides users with new functionality, capabilities and enhancements to further expand seamless data and I/O integration, as well as applications to more easily modernise their operations, improve connectivity and collaboration, and lock in operational excellence,” said Claudio Fayad, vice president of technology for Emerson’s process systems and solutions business.

Today’s plants need to reap the benefits of modern, digital technologies that optimise operations and improve sustainability. However, one of the most common barriers to control system modernisation is the high cost and labour requirements of transitioning I/O. DeltaV IO.Connect, which lets users replace legacy control systems with modern DeltaV software and controllers while leaving legacy I/O infrastructure in place, now supports multiple third-party control systems.

Plants can now transition to a modern DeltaV control system from the most common third-party systems right away – immediately reaping the benefits of modern control – and transition their I/O infrastructure gradually, on their own schedule, to minimise downtime and risks.

Ethernet-based, high-speed, data-rich device networks continue to gain popularity across the automation landscape and will only accelerate as Advanced Physical Layer extends the application range in process and hybrid industries. With this latest release, the DeltaV control system has increased the types of data as well as the diagnostic capabilities of the wide range of supported Ethernet-based communication protocols, including PROFINET, EtherNet/IP, OPC UA, and Modbus TCP. These enhancements advance the solid foundation of DeltaV automation to exchange increasing volume and variety of data from the next generation of field device networks.

State-based control is a key enabler as many plants drive towards autonomous and semi-autonomous operations to reduce downtime and minimise safety risk. With DeltaV Version 15 Feature Pack 2, engineering and operations teams now have more options for how state-based control sequences execute when operations dictate a change in logic. This optional behaviour enables safe and reliable operations while improving the flexibility and maintainability of state-based logic. To improve operator situational awareness, the watch area capability of DeltaV Live has also been enhanced to persist as operators navigate between displays.

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@Emerson_News @EmersonExchange @EMR_Automation @HHC_Lewis #PAuto

Basics of remote Input/Outputs (I/O)/

Henry Martel of Antaira*, mantains that ac strong comprehension of what I/O or "input/output" is required to navigate the world of industrial control and automation. 

To navigate the world of industrial control and automation successfully, it’s important to have a strong comprehension of what I/O or "input/output" means. Currently, there are two primary types of input/output: local I/O and remote I/O. The latter is employed more frequently in industrial networking.

To understand what remote I/O is, you must first be familiar with I/O in general. Essentially, I/O simply refers to a device that transfers data to or from a computer. Such devices ultimately play a critical role in the monitoring and utilization of many critical devices and instruments in the industrial control and automation industry.

Now that you know what I/O means, let's talk about one of its primary subsets: remote I/O. Also known as distributed I/O, remote I/O refers to an input/output device that operates in a remote location at a distance from a programmable logic controller (PLC). For example, the PLC may be in a safe space closer to a control room, while the I/O system is placed closer to the actual instrumentation being monitored and controlled, such as sensors and actuators. Ultimately, remote I/O allows I/O technology to be utilized more flexibly.

How remote O/T works.

For a remote I/O system to work, it relies on a programmable logic controller. The PLC can process multiple points of data, including inputs and outputs. As such, these devices are capable of reading and receiving data to and from the I/O sections of the PLC device.

Such sections may range from separate I/O cards like digital input cards to fully integrated sections that have been joined with the PLC’s hardware. In any case, the PLC is the device that reads and interprets the data, not the remote I/O system. In addition, the PLC is also responsible for sending commands out while the remote I/O simply acts as a pathway for the data to get to the PLC. Thus, in many I/O setups, the PLC will be in a separate location from the I/O cards or hardware.

Regardless of location, the PLC must be able to receive the data collected by the I/O hardware. To allow the remote I/O portion of the hardware and the PLC to send and receive substantial quantities of information, some type of Ethernet protocol or other specialized transmission technology is typically used. Essentially, the remote I/O device will use an adapter module connected to the backplane in the PLC rack to speak to the PLC.

Benefits of remote I/O.

When it comes to understanding the basics of remote I/O, it’s important to address the benefits that such systems can provide. Here are some of the key advantages of remote I/O:

• Less Wiring: One of the main advantages of a remote I/O system is the ability to substantially reduce the amount of wiring that needs to be run. As you can imagine, locating an I/O close to a PLC in a situation where the PLC cannot be close to the devices and instruments being monitored and controlled, a significant amount of wiring is necessary. By having the option to locate the remote I/O away from the PLC and close to the devices and instruments, however, far less wiring is used.
• More Diverse Hardware Configuration Options: Due to the flexibility that a remote I/O setup provides, a greater variety of hardware configurations can be created. As such, you will have more freedom to choose the setup that works most advantageously for your specific network.
• Facilitating Communication in Harsh Environments: In some cases, a PLC simply can’t be placed next to the field devices that need to be monitored and controlled due to harsh environmental conditions.

In instances of extreme temperatures, severe weather, strong vibration, or other harsh conditions, the PLC can be placed in a safe space—often in or near a control room—while the I/O system is located more closely to the instrumentation. Ultimately, the remote I/O will help facilitate communication with the PLC from a safe distance.

Potential disadvantages of remote I/O systems.

While remote I/O systems have the potential to save you a considerable amount of money by reducing wiring needs, certain hidden costs can emerge if you aren’t careful. For instance, users should know that when implementing remote I/O in a system, they will need to configure all the additional I/O modules. This can take a considerable amount of time in a large system when even one module in the system is changed. Thus, you must reconfigure all the other modules as well. By being mindful of how you plan on implementing the remote I/O modules in your system, you can avoid any unexpected headaches and costs. Other potential drawbacks you should be aware of are:

• Vulnerability: All the signals being communicated in a remote I/O system rely on a single point of communication between the PLC and the remote I/O portion of the hardware. If this point becomes interrupted or lost, all of the data being received could get lost. In addition, you would likely also lose the ability to control the hardware. To minimize this risk, it is important to implement redundant communication channels within a remote I/O system.
• Hidden Costs: While remote I/O systems have the potential to save you a considerable amount of money by reducing wiring needs, certain hidden costs can emerge if you aren’t careful. For example, users should know that when implementing remote I/O in a system, they will need to configure all the additional I/O modules. This can take a considerable amount of time in a large system when even one module in the system is changed. Thus, you must reconfigure all the other modules as well. By being mindful of how you plan on implementing the remote I/O modules in your system, you can avoid any unexpected headaches and costs.
  

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* Henry Martel is a Field Application Engineer with Antaira Technologies. He has over 10 years of IT experience along with skills in system administration, network administration, telecommunications, and infrastructure management. He has also been a part of management teams that oversaw the installation of new technologies on public works projects, hospitals, and major retail chains.

@AntairaTech @OConnell_PR #PAuto #IIoT

Wireless in stone!

World-known manufacturer of natural stone processing plants and machines, Pedrini, and CoreTigo, have announced an advancement in natural stone processing machinery. By integrating CoreTigo’s IO-Link Wireless devices into its machinery, Pedrini was able to enhance existing machines, gaining the benefits of this industrial-grade wireless communication, without the need to design new machines.

Pedrini sets a high bar of innovation and digitalization for the industry by constantly growing and developing, taking it into the era of Industry 4.0. Pedrini’s SPECTRA B220 planetary calibrating machine is designed for thickness grinding of natural stone slabs including marble, granite and quartzite. The machine’s calibrating unit is composed of numerous spindles equipped with diamond tools. Optimal performance relies on real-time accurate reading and control of the current of each spindle while in high-speed operational mode. The SPECTRA B220 now utilizes CoreTigo’s IO-Link Wireless communication for monitoring the machine spindles. The wireless solution replaces the need to run communication cables from the spindles through the slip rings of the calibrator and to the PLC.

The deployment’s complexity is reduced significantly with an IO-Link Wireless Bridge (CoreTigo’s TigoBridge) connected to a multiport I/O Hub that communicates current data from 8 spindles simultaneously (and a total of 48 spindles per machine with six TigoBridges). A single IO-Link Wireless Master (CoreTigo’s TigoMaster) collects all the data from the Wireless Bridges on the machine over the air, and communicates it directly to the PLC. The data is visualized on the HMI and enables real-time machine calibration and optimization.

The use of IO-Link Wireless communication allowed Pedrini to switch from complex and high-cost communication slip rings on the calibrators into smaller and more cost-effective slip rings. This new machine design enables a range of benefits and advantages for the SPECTRA B220 machine:

• Slip ring complexity reduction – cost-effective solution with reduced deployment time and effort
• Increased flexibility – the wireless solution enables simple retrofit and system expansion by easily adding dozens of connected spindles without slip ring or cabling constraints
• Improved maintenance – reduced spare parts for expensive slip rings, reduced cable wear and tear, and reduced maintenance operations due to wireless interferences.
• Reliability – IO-Link Wireless provides performance which is a million times more reliable than conventional wireless systems (such as Wi-Fi or Bluetooth). It coexists with other wireless networks, does not require line of sight, and is designed for high-speed motion applications in harsh industrial environments.

"Implementing CoreTigo’s IO-Link Wireless technology enabled us to further innovate our plants and machines, digitalizing these, and keep marching forward into the Industry 4.0 era," said Michele Romano, Automation Coordinator at Pedrini. "This allows us to offer our customers the increasingly higher level of service and ever-evolving work methods they are used to.”

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@CoreTigo #Pedrini #Construction

Wireless air treatment.

Emerson is creating sustainable solutions for their customers with CoreTigo's wireless industrial automation technologies. The collaboration tackles the challenges of Compressed Air Management in machinery, ultimately reducing energy waste and CO₂ emissions, while enhancing maintenance efficiency and operational processes.

The solution enhances Emerson’s AVENTICS high-end air flow and pressure regulation units, by supplementing and retrofitting these into wireless units with CoreTigo’s IO-Link Wireless products. Named the “Energy Saver”, the solution provides a holistic approach that creates the most cost-efficient and simple way to enhance production lines with an advanced air treatment application.

The Aventics AF2 Air Flow Sensor and EV12 Pressure Regulator are each connected to CoreTigo’s IO-Link Wireless Bridge (TigoBridge), which instantly converts it into a wireless device with industrial-grade communication capabilities. The TigoBridges transmit wirelessly to CoreTigo's IO-Link wireless gateway, while the Energy Saver provides a constant stream of airflow from “Floor to Cloud™” for analysis and monitoring. In addition, the solution from EMERSON controls the pressure regulation unit independently from the machine’s PLC or the air compressor, allowing intelligent operation without machine downtime or PLC programming. Maintaining control over air pressure is essential for ensuring the machine remains in a stable and secure state during periods of inactivity, while also minimizing pressure to prevent unnecessary air wastage.

The Energy Saver solution offers a range of benefits, including a reduction in CO₂ emissions through minimized air leakages and optimized machine idle mode operation. It ensures sustainability and compliance with regulatory standards, promoting environmentally friendly manufacturing. By preventing prolonged non-optimal air flow, it minimizes unplanned downtime and maintenance requirements, while reducing cable wear and tear thanks to its wireless setup. Its simple deployment requires no modifications to the PLC setup or complex cabling layouts. Furthermore, it contributes to cost savings by lowering energy expenses and reducing maintenance and deployment costs overall.

Emerson’s IO-Link Wireless based Energy Saver solution was developed with a major food and beverage manufacturer and is expected to continue revolutionizing various industries in the near future.

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@CoreTigo @EmersonExchange @Emerson_News @EMR_Automation @mepaxIntPR #PAuto

I/O specifications issued.

The CAN in Automation association (CiA) has released new versions of the profile series for modular I/O devices (CiA 401), inclinometers (CiA 410), electrical drives (CiA 402), and photovoltaic systems (CiA 437). CiA profiles specify parameters for devices with CAN interfaces. Additionally, the specifications provide mappings to CANopen CC (classic) and optional to CANopen FD (for I/O devices and inclinometers) or to J1939 (only for inclinometers).

CiA has developed more than one 100 profile specifications. They feature off-the-shelf plug-and-play capability, which simplifies system integration. By means of configuration, the user can enable optional functionality. The CiA 401 specification series is one of the most implemented CiA profiles. It covers modular I/O devices as well as dedicated I/O interfaces such as for joysticks. The CiA 402 profile is specified in IEC the 61800-7-201/301 standard series. It covers frequency inverters, servo controllers, and stepper motors. The new CiA 402 version supports 64-bit parameters and some additional homing modes.

The CiA 401 and the CiA 410 series have been restructured. The Part B specifies the process parameters and the associated configuration parameters. Part C describes the mapping to CANopen CC application layer (CiA 301), and Part F provides the mapping to CANopen FD application layer (CiA 1301). The CiA 410-J specification contains the mapping to the J1939 application layer, often used in commercial vehicles. CiA plans to develop the CiA 401-J document specifying a joystick parameter mapping to J1939. The CiA 437 application profile covers all interfaces for CANopen CC devices used in photovoltaic systems. This document series has been improved only editorially.

CiA members can download all CiA documents. Non-members can subscribe to download certain CiA specifications. Some CiA documents are available free of charge. CANopen CC is one of the most implemented communication technologies in embedded control applications. The CiA 402 specification series is the market-leading profile for drives and motion controllers. It has been also adapted by several non-CAN communication systems.

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@CANopen #PAuto #Communcations

Combined PLC+HMI increases display size and options.

A large 7” vivid multi-touch display, with an integrated controller and expandable I/O, enables handling more applications than ever before.

IDEC Corporation has expanded its SmartAXIS touch family with the new FT2J Series  combined PLC+HMI. A compact all-in-one form factor combines built-in full function controller features and functions, both onboard and expandable I/O, and an advanced technology 7” touchscreen display, providing many advantages for a wide variety of industries.

An all-in-one PLC+HMI is compact and consumes far less panel space than separate units. Because the PLC and HMI are internally connected, require only one power supply, and share the same network connection, installation is simplified. The FT2J is ready to use and communicate right out of the box, and end users perform configuration with an intuitive and easy-to-use integrated development environment for both PLC and HMI functions, cutting configuration and programming time.

The integrated PLC and HMI each have their own dedicated CPU and user memory for optimized scan time performance, and they communicate natively with each other. Built-in I/O includes 14 points of DC discrete inputs (5 of them configurable as high-speed counters), and 4 points of analog inputs (configurable as 0-10VDC or 4-20mA). A relay version provides 8 points of relay outputs, while transistor versions provide 6 points sinking or 6 points sourcing of discrete outputs (4 of them configurable as pulse outputs) and 2 points of 0-10VDC or 4-20mA analog outputs.

The FT2J supports up to two expansion cartridges of discrete or analog I/O, with a number of options offered including a 2-point RTD/thermocouple analog input version. All analog inputs and outputs are 12-bit resolution.

The HMI’s projected capacitive touch panel (PCAP) advanced technology—similar to what is used for smartphones and tablets—saves space and improves performance. Besides being water- and scratch-resistant, PCAP is responsive and provides a high tolerance to resist false signals when dirt or water droplets are present on the face of the HMI. Fewer layers and better light transmission ratings mean less backlight power is needed, and the display provides an industry-leading 500 cd/m² brightness level and 50,000-hour backlight life. A small bezel provides the greatest possible display area compared with the installation footprint, and the entire package requires only a shallow mounting depth clearance. In addition to being multi-touch, users can interact with the touch HMI while using thin gloves.

The glass-top design is wear resistant and delivers a long life, even in harsh environments. A battery-free design using a hyper-capacitor, and a long 50,000 hour rated backlight life, makes these units low maintenance. Ratings for extreme temperatures from -20 to 55˚C, IP66 and IP67 for wash-down areas, IP66F and IP67F for oil resistance, UL60101, UL Type 4X/12/13, and Class I Div 2 mean the FT2J PLC+HMI can be used in a wide range of applications and locations.

All PLC and HMI configuration is accessed through IDEC’s standard WindOI-NV4 software, which is easy-to-use and intuitive, with a drag-and-drop interface and extensive image library. Projects can automatically be converted from one HMI size to another within seconds. Script programming, PIDD loop control, multilingual capabilities, security, trend charts, data logs, alarm logs, and other functions and features are supported for both the

Two USB-A ports support flash drives for data logging, recipes, and program transfer—along with dongles for speakers, Wi-Fi, and Bluetooth. The embedded Ethernet port provides users with easy access for remote maintenance and communication as well as Modbus TCP protocols and other intelligent devices. The built-in RS232C and RS422/485 serial communication ports support Modbus RTU and also allow the FT2J to communicate to other serial devices like barcode readers or temperature controllers.

Many communication options are available for users to create automation and IIoT solutions incorporating multiple industrial protocols, the FTP protocol, remote monitoring and control, email/text messaging, iOS and Android apps, and custom web pages.

The IDEC FT2J 7” touchscreen PLC+HMI uses modern technologies, an optimal display size, and an efficiently sized form factor, making it the ideal solution for industrial applications that simply don’t have available space or I/O content to justify larger and more complex individual HMI and PLC installations. The FT2J is ideal for many laboratory, commercial, and industrial applications throughout industries like food and beverage, consumer packaged goods, oil and gas, and agriculture. Designers of test equipment, HVAC systems, pump controls, remote wells and booster stations, and other OEM machines and process skids are finding the FT2J to be the best fit as a control and visualization solution.

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@IDECUSA #PAuto #HMI

Wi-Fi I/O module.

The WISE-4250 dual band industrial WiFi I/O module, from Advantech, features interchangeable I/O and sensors integrated with IoT data acquisition, processing and publishing. Data can be sent directly from Edge to Cloud with higher security and no loss functions. All Wi-Fi channels can be flexibly connected with a smart roaming function. Users can directly configure products with devices via a HTML5 based web page user interface. Products support RESTful API in JSON format for any IoT integration.

It supports 2.4/5GHz dual band concurrently, enabling leverage of both frequencies at the same time, reducing wireless interference against device data transmission delay. Diverse I/O modules support a wide range of data acquisition. WISE-4250 provides a number of embedded drivers which can easily plug-and-play with wireless modules. The data logger provides data resume functions ensuring zero data loss during on-line, off-line and power off situations. Users can easily find real data with RTC time stamps.

Secure Edge-to-Cloud AES encrypted security is built-in with 802.1x, up to WPA3 Personal and Enterprise, and effortlessly configurable via P2P (peer to peer) functions with mobile devices. Push data to SCADA, the cloud, or private servers while integrating IoT through RESTful web APIs or diverse protocols.

The WISE-4250 features and industrial-Grade design suitable for use in harsh environments. The device will operate over wide temperature and humidity ranges and provides voltage endurance. Diverse mounting methods and fast roaming simplify implementation in a wide variety of applications.

Elevate system connectivity with WISE-4250 - key features include:

• Wi-Fi IoT Wireless I/O Module.
• Wi-Fi Dual band 2.4/5 GHz up to 802.11 a/b/g/n/ac.
• Support interchangeable I/O and Sensor module and easily configured with web UI MQTT, Modbus/TCP, SNMP, SNTP, TCP/IP, HTTP, HTTPS, UDP, and DHCP protocols supported.
• Supports smart roaming function.
• Supports X.509 and up to WPA3 /TLS1.3.
• UDP based AES-128 encrypted wireless P2P (Peer to Peer) function for multiple modules.
• 10000+ data logger with SNTP/RTC time sync and WDT auto connection recovery. Reduces installation wiring costs.

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@Advantech_IIoT @AdvantechIA @proactivefleet #PAuto

New I/O series for oil and gas fields.

Series extends site automation abilities, helping to increase the efficiency of oil and gas operations

The next evolution in smart remote I/O, the ABB XIO series is an extended range of all-in-one devices to monitor, control and manage oil and gas flow applications. The ABB XIO-08, ABB XIO-04 and ABB XIO-00 each operate as an extension to the ABB Remote Module Controller (RMC) family, providing enhanced I/O capacity and increasing overall wellhead operational efficiency. The series offers up to eight channels for customers to choose the XIO that meets their site needs.

ABB flow computers and RTUs are used to monitor, measure and control many upstream oil and gas applications to ensure safe and efficient operations. The solution enables users to monitor, measure, and control flows from anywhere, anytime.

This XIO extension means that site configuration requirements can be met whatever the size of the oil or gas field. The need for physical on-site presence is reduced due to the remote control and monitoring of I/O points and serial devices, putting safety first and reducing costs. As well as extending ABB’s RMC capabilities, the XIO is compatible with a wide range of controllers across the market, emphasizing ABB’s commitment to open architecture across all areas of industrial automation.

Equipment can be added without significant infrastructure modifications, allowing easy expansion of I/O points and connection of serial devices. Up to 22 hot pluggable I/O modules can be added or replaced without power interruption, minimizing downtime.

The XIO series offers several connectivity options, new networking features (up to four independent networks are supported), and the possibility to use the XIO’s Wi-Fi as a network or bridge with one of the Ethernet ports. Reliable and efficient data transfer is made easy by connecting the XIO to the RMC over Ethernet. Four ethernet points allow for different network configurations. It also features control and measurement applications for specific needs of remote locations.

As a specific integration feature, ABB’s RMC discovers a XIO device on the network, learns its configuration, becoming a consumer of the XIO’s application data without the need to maintain a list of connected devices.

Increasing digitalization in the oil and gas industry means that reliable connectivity is required for successful operations. Wellheads often must achieve extended connectivity rapidly to meet expansion opportunities. ABB’s XIO provides immediate connectivity expansion, enhancing production and reducing costs associated with traditional equipment upgrades. It integrates islands of automation and enables remote data connection for real-time analytics across the site and enterprise.

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@ABBRobotics @ABBgroupnews @ABBMeasurement @abb_automation @NapierPR #PAuto #Robotics #Manufacturing