PROGNOST* Systems' UP! product family provides cloud-based fleet diagnostics and early failure detection for compressors. It is hosted on Nerve, TTTECH Industrial’s secure, IEC 62443-4-2 certified edge computing platform. With Nerve as basis, PROGNOST’s solutions can operate reliably in their customers’ existing industrial environments, while complying with high requirements for data sovereignty, availability, and offline capability.

Their UP! product family was introduced in April 2024, extending the company’s offering for machinery monitoring and predictive maintenance. UP! Detect enables automated vibration analysis for the early detection of abnormal compressor behavior to ensure maximum availability and uptime. UP! Insight provides cloud-based fleet monitoring and analytics to improve machine health, reduce costs, and maximize the uptime of compressors. The UP! product family is run as Docker applications on Nerve from TTTECH Industrial, which serves as the secure, IEC 62443‑certified foundation for edge‑based condition monitoring and remote device management via the Nerve Management System.
TTTECH’s long-time experience in reliable industrial automation and solutions for safety-critical systems played a key role in PROGNOST’s decision for Nerve, according to Robin Schlup, Team Leader IoT Solutions & Cybersecurity, Burckhardt Compression AG: “Compliance with the Cyber Resilience Act and NIS2 is a must. That’s why we needed a cybersecure platform to host our cloud-based UP! product family and support real-time data collection, processing, and transfer for monitoring and predictive maintenance. Nerve provides this cybersecure basis, as well as the flexibility to extend and upgrade systems. The collaboration with TTTECH Industrial was smooth – they took our concerns seriously, were open for feature suggestions and adjustments of the roadmap and provided us with competent and fast technical support.”
The IIoT platform Nerve is certified on product level according to the industrial cybersecurity standard IEC 62443-4-2, covering the requirements of the Cyber Resilience Act as well as NIS2-compliant incident reporting and risk management. It provides centralized device, software, and update management via the Nerve Management System and can be run completely offline, keeping data fully on premises if required, which supports use cases in critical infrastructure applications. As it can be run on any industrial PC, customers can integrate it easily into their existing shop-floor environments.
Herbert Hufnagl, Senior Vice President Industrial, TTTECH, adds: “We are excited to collaborate with PROGNOST on their UP! product family and deliver new, valuable services for their customers. Nerve can be applied for a range of use cases, from brownfield digitalization to condition monitoring, predictive maintenance to machine learning. PROGNOST’s customers operate in critical infrastructure, which often has specific demands. Nerve can accommodate such requirements - it is an open, secure, and scalable IIoT platform that can grow with customers’ business and provide actionable insights for maximizing uptime and reliability in their production.”
The UP! product family in combination with Nerve make high-quality machine monitoring affordable and accessible for all types of reciprocating compressors. End customers gain access to advanced diagnostic and prognostic capabilities tailored for critical infrastructure across sectors such as oil and gas downstream, petrochemicals, marine, and industrial gases. This combined system supports the deployment of artificial intelligence and machine learning analytics for extensive machine fleets, based on real-time telemetry data and edge computing. End customers can establish predictive maintenance strategies using instantly accessible vibration and process data in expert diagnostic systems.
The solution from PROGNOST and TTTECH enables machine builders and operators to implement condition monitoring, predictive maintenance, and digital services without compromising on cybersecurity and scalability for future upgrades and extensions.
* PROGNOST Systems GmbH is part of
Burckhardt Compression AG.
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