Showing posts with label Level. Show all posts
Showing posts with label Level. Show all posts

Thursday, 2 April 2026

Bulk solids measurement.

Ametek has expanded its Magnetrol® branded Pulsar Model R80 by introducing a newly developed solids-measurement antenna. This update enables the existing 80 GHz FMCW radar platform to perform reliably in demanding bulk solids applications.


The new Pulsar Model R80 solids antenna delivers improved measurement capability through its high-frequency signal, narrow beam angle, and advanced configuration software. It measures low-dielectric materials and maintains stable performance in environments with dust, vapour, or uneven surface profiles created during filling or emptying.

“Customers working with those often difficult solids applications require a stable, accurate measurement technology,” said Bob Botwinski, Sr. Global Product Manager, GWR/Radar. “The Pulsar Model R80 transmitter is designed to make commissioning straightforward while providing consistent performance across a wide range of industrial environments.”

Key Features of the Pulsar Model R80:

  • 80 GHz FMCW signal with narrow beam angles
  • 3”/150# and 4”/150# process connections
  • Swivel-mount flange for accurate radar alignment
  • Purge connection for in-situ lens cleaning
  • Measuring range up to 60 meters (200 feet)
  • Software-guided commissioning wizards
  • Proactive diagnostics with actionable troubleshooting insights
  • Replaceable transmitter head that maintains the process seal
  • SIL 2 suitable with 92.3% SFF


@MagnetrolGlobal @AMETEKInc #PAuto

Tuesday, 31 March 2026

Radar level.

Non-contact measuring method for challenging media and mounting situations.

WIKA has expanded its level measurement portfolio with the addition of the ILT radar sensor. This free-beam sensor enables non-contact level measurement – even through the walls of plastic containers. 

Its compact design makes the ILT particularly suitable for applications where space is limited. Manufacturers can, for example, install the sensor in mobile working machines or heating systems. Furthermore, non-contact technology enables high-precision measurement of the level of particle-containing, highly viscous or solid materials. Possible applications range from wastewater plants to all types of raw material containers and fuels.

The ILT-C01 version is designed for a temperature range of -40 ... +100 °C [-40 ... +212 °F], while the ILT-C05 version also covers high temperatures up to 150 °C [302 °F]. Metal shielding protects the sensor from interference caused by electrical fields in the environment. The instrument operates reliably even under adverse conditions such as dust, moisture and heat, and can tolerate vibrations and shocks of up to 100g. With up to two additional switch points, further switching outputs can be integrated, for example for overflow or dry run protection. Last but not least, the radar sensor ensures low operating costs, as it is maintenance-free thanks to its non-contact measuring principle and wear-free design.

Customised versions of the ILT, tailored precisely to specific requirements, are also available.


@WIKANews #PAuto #Manufacturing

Monday, 8 December 2025

MD appointed for level & pressure.

Endress+Hauser Level+Pressure has a new Managing Director. Dr Helga Linnartz will take over management of the competence centre for level and pressure measurement technology, based in Maulburg, Germany, on 1 February 2026. A physicist, she has had a long career at Endress+Hauser, including most recently as Managing Director of the Group’s sales centre in the Netherlands. She succeeds Dr Dirk Mörmann, who tragically died in a car accident in March 2025, RIP.

Dr Helga Linnartz
Dr. Linnartz was born near Cologne, Germany, and holds a doctorate in physics. She began her professional career at Endress+Hauser in 1998 as a product manager for flow measurement technology in Reinach, Switzerland. In 2004, she moved to the sales centre in the Netherlands. In 2018, she became head of sales, ultimately taking over as the sales center’s Managing Director in 2021. Through her involvement in projects and committees, she has always remained closely engaged with the Group’s strategic topics.

“Dr Linnartz brings to her new role a wealth of experience from various areas of our sales and product centers. She has strategic foresight and embodies the values and culture of Endress+Hauser,” said the Group’s Chief Operating Officer Dr Andreas Mayr

At Endress+Hauser Level+Pressure, Helga Linnartz will benefit from a seasoned management team who in recent months have navigated the vacancy at their helm with great commitment and dedication.  It is the Group’s centre of excellence for level and pressure measurement technology and inventory management solutions. Around 3,000 people worldwide work for the product centre in research, development and production. In addition to its headquarters in Maulburg, Germany, it has locations in several locations in Germany as wqell as in Richmond (GB) Greenwood, (IN USA); Suzhou (CN); Chhatrapati Sambhajinagar (IND), India; Yamanashi,(J)); and Itatiba,(BZ)).


@Endress_Hauser @Endress_UK @Endress_US #PAuto #Germany

Friday, 7 November 2025

Optimising inventory management and operational efficiency.

Real-time inventory insights with integrated features to simplify use, free up data and reduce costs.

The Rosemount™ 2405 Monitoring Hub, a simple yet powerful device that delivers full inventory control and monitoring of multiple storage tanks, has been released by Emerson. The Rosemount 2405 is designed to simplify tank monitoring system architecture, enabling organisations to automate applications previously deemed too complex or costly. The insights provided by the hub help to optimise inventory management, leading to improved decision-making, increased operational efficiency and reduced costs.

“Reliable access to real-time operational data through intuitive, intelligent interfaces is now an expectation in the process industries,” said Mikael Inglund, director of product management with Emerson’s measurement business. “Easy-to-deploy automated tank monitoring, enabled by the Rosemount 2405, allows operators to quickly view, interpret and act upon critical information. This supports improved decision-making and leads to more efficient inventory management and reduced costs.”

Many organisations within the chemical, refining, oil and gas, metals and mining, and food and beverage industries still rely on manual inventory checks and lack the capability to implement an automated tank monitoring system. This can be compounded by the complexity and cost of integrating system components such as a display, a communication unit and a data concentrator. By integrating these three components into a single device, the Rosemount 2405 simplifies system architecture, making it easier and less costly to upgrade to an automated solution.

This simplified system architecture is supported by the ability to connect up to eight HART®-enabled level, pressure or temperature transmitters to the Rosemount 2405. The hub then collects, calculates, visualises and communicates the measurement data for centralised monitoring and inventory management. Digital HART multidrop connectivity allows multiple field instruments to connect to the Rosemount 2405 over a single twisted-pair cable. This significantly reduces wiring infrastructure complexity and costs by minimising the need for additional cables, junction boxes and input channels.

In alignment with Emerson’s Boundless AutomationSM vision for data mobility, the Rosemount 2405 offers seamless integration with the Rosemount TankMaster™ and TankMaster Mobile inventory management platforms, and reliable connectivity with third-party host systems. The hub provides flexible access to the inventory data, which can be viewed either locally in the field, or via a web browser. Digital HART connectivity enables real-time transmission of device diagnostics and status information alongside process variables, supporting proactive maintenance.

With an intuitive display and step-by-step guidance, the Rosemount 2405 makes it easier to configure the multiple connected measurement devices, while further minimising complexity by reducing the training required and the time involved in setting up a tank monitoring system. The user-friendly interface also simplifies troubleshooting when issues arise, enabling faster resolution and reduced downtime and costs.


@EmersonExchange @Emerson_News @EMR_Automation @Rosemount_News @HHC_Lewis #PAuto

Friday, 31 October 2025

First Native WirelessHART Non-Contacting Radar Level Transmitter.

Expands range of applications for automated measurements, helping to ensure safe, optimised operations.

The Rosemount™ 3408 Wireless Non-Contacting Radar Level Transmitter reduces the complexity, time and costs associated with installing cabling in automated measurement points. By eliminating measurement blind spots and the need for manual readings, the transmitter enhances plant safety, boosts operational efficiency, and enables more reliable, continuous level monitoring in industrial environments.

Based on 80 gigahertz frequency modulated continuous wave (FMCW) technology, the Rosemount 3408 Wireless, just launched by Emerson, reliably measures the level of liquids and solids, even in remote locations where access is challenging. This makes it suitable for use in a broad range of industries, including energy, chemical, metals and mining, pulp and paper, construction and marine.

“The Rosemount 3408 Wireless is a game-changing level transmitter, with reliable WirelessHART connectivity making it the ideal solution for efficient, hassle-free monitoring of remote assets,” said Rana Zangeneh, product manager for Emerson’s measurement solutions business. “The valuable insights gained through the delivery of secure, reliable, real-time process data and advanced diagnostics enable better-informed decisions, ultimately leading to enhanced operational efficiency and safety, minimised downtime, improved maintenance strategies, and increased profitability.”

In alignment with Emerson’s Boundless AutomationSM vision for seamless data mobility, real-time measurement and diagnostic data is transmitted via the WirelessHART communication protocol. The 3408 can also be easily integrated into any host monitoring and control system compliant with the HART® protocol and the Field Device Integration® (FDI) standard. This makes it easy for operations and maintenance teams to obtain clear visibility of data that may previously have been siloed, resulting in improved operational performance and inventory management.

The new transmitter features a diagnostics suite, providing actionable insights into device and process health, leading to long-term measurement reliability, reduced lifecycle costs, and enhanced operational efficiency and safety. Emerson’s proprietary diagnostic software, Smart Meter Verification, provides in-situ performance validation without interrupting the process, while Signal Quality Metrics delivers continuous, real-time assessment of radar signal quality and early alerts of abnormal conditions. In addition, on-board data historian functionality enhances operational insight, streamlines troubleshooting and supports proactive maintenance by continuously recording and storing key measurement and diagnostic data.

The 3408 has a modular electronics cassette that can be quickly removed or replaced without disturbing the field wiring or process seal. The availability of different seals and antenna types increases the range of applications for which the transmitter is suitable. With two power modules, organisations can adjust the update rate to suit their needs and obtain extended battery life with a slower update rate.


@EmersonExchange @Emerson_News @EMR_Automation @Rosemount_News @HHC_Lewis #PAuto

Friday, 24 October 2025

Pressure transmitter .

Delivers increased performance, flexibility and operational insights.

The Rosemount™ 4051S Pressure Transmitter is a new industrial measurement solution with the flexibility to meet the most demanding pressure measurement challenges by increasing performance and operational insights. It provides local real-time control, eliminating the need for a separate device, such as a programmable logic controller. This functionality is provided by two relay switches, each of which can be configured to provide on/off control of pumps, motors and other equipment. These switches can also provide alerts based on pressure, flow, totalised flow, level, volume or module temperature.

“The Rosemount 4051S Pressure Transmitter is designed to provide exceptional versatility and performance, helping customers improve operations and expand their pressure measurement capabilities across a broad range of industrial applications,” said Nathan Stokes, vice president pressure products with Emerson’s measurement instrumentation business.

The transmitter has been engineered to withstand the toughest processes and the harshest environments, with a 20-year warranty and 20-year stability specification, both unique to the pressure transmitter market. A fast response time of 40 milliseconds allows the 4051S to be used in the most demanding applications. A best-in-class 800:1 turndown ratio reduces the number of unique models needed to be kept in stock, streamlining inventory.

Advanced diagnostics provide more insights, with loop integrity continuously monitoring the health of the entire electrical loop to detect potential failures. Plugged impulse line detection alerts plant personnel so they can take action, and the transmitter can also diagnose other abnormal conditions, such as cavitation, using its built-in process intelligence. Built-in calibration and diagnostic logs provide the information needed to optimise maintenance and perform root cause analysis.

The graphical, backlit display is larger than previous models, making it easier to read and allowing inclusion of more descriptive warning messages, an always-on process variable value, and a customisable secondary area. The display can be configured in seven languages, and the intuitive user interface speeds and simplifies operator interactions, while reducing the risk of errors.

Bluetooth® connectivity from up to 15 metres (50 feet) away improves safety by allowing plant personnel to access the transmitter so they can avoid entering hazardous areas. This fast and easy connectivity increases productivity, reliability and safety by simplifying operator rounds. Configuration and troubleshooting are improved because operators are informed as to which devices need attention, and the AMS Device Configurator mobile app provides a seamless experience across all devices.

Guided proof-testing and logging simplifies these tasks with a step-by-step process. Built-in proof-testing provides reliable verification of instrument functionality to improve operational efficiency and safety, and the transmitter is certified to Safety Integrity Level 2/3 and IEC (International Electrotechnical Commission) 61508. Partial proof-testing includes in-situ capability, allowing you to extend proof-test intervals without applying an external pressure source.


@EmersonExchange @Emerson_News @EMR_Automation @Rosemount_News @HHC_Lewis #PAuto

Tuesday, 27 August 2024

Levels under extreme temperatures.

"Another milestone in safety technology."

There are applications that push level measurement to its limits. Until recently, this included a process called iron briquetting, where it was almost impossible to achieve reliable measuring results due to extreme temperatures. That has changed. Now, the new high-temperature version of radar sensor VEGAPULS 6X provides a groundbreaking solution for processes at temperatures up to 450 °C.

Sponge iron is an intermediate product in steel production. To store or transport it economically, it is often processed into briquettes. The technique involves passing the porous, spongy mass through heat-resistant roller presses at temperatures of 400 °C and higher.

For many years, precise level measurement was the bottleneck in this process. Conventional measurement technology was not able to function reliably under the harsh conditions, because in addition to the heat, the low conductivity of iron also proved to be an impediment.

For challenging applications such as these, VEGA is offering the high-temperature version of its VEGAPULS 6X radar sensor. Thanks to its hollow ceramic cone and graphite seal, the sensor achieves a thermal performance that was previously not possible. “It’s true that hot briquetting is a niche process,” admits product manager Marvin Moser. However, there are countless such extremes and special cases for which reliable measurement technology is all the more important. “Failure is not an option here,” he says, convinced that “if VEGAPULS 6X can handle this, then it is suitable for all such extreme cases.”

In order to achieve significantly better performance under extremely high temperatures, VEGA protects its radar sensors with a new type of sensor design. The combination of hollow ceramic cone and graphite seal creates additional measurement certainty. By minimising the mass to be penetrated in the hollow cone, the performance of the sensor is significantly enhanced. The use of graphite as a sealing material also contributes greatly to the robustness of the sensor. As a result, it has a temperature resistance range from -196 °C to +450 °C and a pressure resistance range from -1 bar to +160 bar. Even large temperature fluctuations are not a problem.

Besides being highly resistant, VEGAPULS 6X offers another major advantage that is particularly useful for compact vessels. It can be used with a wide range of available process fittings, compact threads and small flanges, and operates without a blocking distance i.e. dead band. Process vessels can thus be filled right up to the top edge with no problem. Its high frequency of 80 GHz also enables particularly good focussing of its measuring beam, which in turn has a positive effect on measurement in tanks with internal installations and agitators. What is more, its high dynamic range makes it possible to reliably measure media that were previously considered nearly impossible to measure due to their low dielectric constant.

Maximum system security is one of the most important goals in the process industry. To achieve this, VEGA has implemented a comprehensive security concept with the VEGAPULS 6X level sensor. At the top of the list is the sensor design itself, which easily withstands extreme ambient conditions. In addition, the sensor covers security and safety issues such as cybersecurity, functional safety in accordance with the Machinery Directive and explosion protection, all the while complying with the highest international standards and current directives. “With the new version of VEGAPULS 6X, we’ve achieved another milestone in safety technology,” says Marvin Moser.


@VEGAControls #PAuto

Tuesday, 23 July 2024

Vibrating level switch.

Designed for general purpose applications.

WIKA has supplemented its portfolio with the TLS-S vibrating level switch. It is suitable for all liquids, also for highly viscous media.

The new instrument is available in three variants for different market segments. It is intended for the process industry and can also be delivered with ATEX approval. The model TLS-H, thanks to its hygienic design, meets the requirements of the food & pharma sector. The particularly compact model TLS-C has been designed for OEM applications.

The vibrating level switch, with its functional principle based on a tuning fork as the measuring element, enables precise limit level monitoring in containers and pipelines, irrespective of the mounting position.


• WIKA products are marketed in Ireland through Instrument Technology.

@WIKANews #PAuto

Friday, 8 March 2024

Reducing complexity in water and wastewater applications.

New Controller helps to optimise processes, enhance sustainability and ensure regulatory compliance.

Emerson has introduced its next-generation Rosemount™ 3490 Controller for level and flow measurement applications, which helps to reduce complexity, optimise processes and enhance sustainability. Designed to maximise ease-of-use, the Rosemount 3490 provides comprehensive control functionality for 4-20 mA or HART® compatible transmitters and is an ideal solution for water, wastewater and process industry applications.

“In designing the Rosemount 3490, our focus was firmly on outstanding usability and creating a controller for flow and level measurement applications that is as easy to set up and operate as possible,” said Vladislav Snitko, radar level solutions engineer for Emerson’s measurement solutions business. “The Rosemount 3490 Controller and Rosemount 1208C Level and Flow Transmitter together form a cost-effective, dedicated solution for water and wastewater applications that not only helps organisations to reduce downtime and costs but also safeguards water safety and quality.”

The Rosemount 3490 is the first controller to feature simple-to-programme configuration wizard guides to help users set up the controller, making this procedure significantly less complex and time-consuming. Further enhancing usability, the controller has a modern, intuitive graphical interface, an easy-to-navigate menu structure, and a backlit 4.3-inch colour LCD display, which simplifies ongoing operation and device status readings.

Combining the Rosemount 3490 Controller with Emerson’s non-contacting radar Rosemount 1208C Level and Flow Transmitter enables organisations to achieve accurate and reliable measurements with simple configuration over HART. This helps them to optimise operational efficiency across a broad range of water and wastewater applications, including the automatic control of up to six pumps, filtration operations, sludge handling, and flow in open channels, flumes and weirs. The robust design of the controller and transmitter makes them ideal for use in the harsh environments typically encountered in these applications.

Supporting increased sustainability, the accuracy of the level and flow measurements helps to prevent overfills and water wastage. To help ensure compliance with industry directives and regulations, the Rosemount 3490 simplifies report and documentation handling. It enables a variety of flow measurements to be totalised, differentials to be calculated, and data to be easily logged and shared with regulatory authorities through a web interface via Ethernet connectivity.


You may also like to read our report on the Emerson User Group EMEA Meeting (26-29 Feb 2024) 

@EmersonExchange @Emerson_News @EMR_Automation @futuresagency @HHC_Lewis #PAuto #Water #WasteWater

Wednesday, 6 December 2023

Superior level solution for oil and gas separators.

Liquid Level Controller pairs with an electrically-actuated control valve to reliably maintain ideal separator levels

The Fisher™ FIELDVUE™ L2t Liquid Level Controller, designed primarily for use in the separators found at most oil and gas well sites has been released. Compared to alternatives using electric on-off valves, the new Fisher controller makes it possible to save significant energy and maintenance costs by minimizing valve movement, and by simplifying the level measurement and control processes.

Level control is critical for achieving the best performance in separators, which remove gas and water from incoming crude oil feeds. Traditional solutions typically use a level gauge and control valve in one control loop, with an oil/water interface level instrument and control valve in a second loop, and with each loop executed by a separate controller. This complex mix of multiple instruments and valves is typically powered by natural gas pressure, often resulting in continuous valve emissions.

The L2t Liquid Level Controller addresses these and other issues by using a displacer to measure level and level interface, while executing a single loop control algorithm to drive an electrically-actuated control valve. The solution is simple and inexpensive to install, and there are no emissions since the valve is actuated by electricity instead of natural gas pressure. It can be specified for new separators, or it can be retrofitted to existing units by installing it in the same opening typically used with traditional level controller solutions.


@Emerson_News @EmersonExchange @EMR_Automation @FisherValves #PAuto

Tuesday, 28 November 2023

Environmental compliance in closed mines.

For the last nine years, Severn Trent Services, has managed a contract for mine water treatment across the Coal Authority estate, including 73 mine water treatment schemes in England, Scotland and Wales. These schemes take the form of three types: passive, pumped-passive and active. Water levels are one of the elements monitored closely at these sites, which have approximately 600 monitoring points. The majority of the readings are obtained manually with dip tapes, and by using loggers, around 125 of which are OTT ecoLog water level loggers.

Force Cragg Mine (1836-1991), Lake District, England.
At most sites, mine water is pumped to a treatment facility which employs oxygenation, filtration and sedimentation to raise the quality of the water in compliance with discharge consents.

“Mine water from legacy coal mines is treated at many of these sites utilising settlement lagoons and reed beds,” explains Oren Environmental’s Data & Reporting Manager Paul Robinson. “The effective management of these resources is heavily dependent on reliable data including water level measurements, and we have been using OTT instruments to support this since 2016. With the benefit of water level data, we can ensure that the flow of water through the lagoons and reedbeds maximises effective treatment before water is discharged to watercourse.

“One of the additional capabilities of the loggers is to create alarms and this is something we are investigating for future use,” Paul explains.

“In addition to the older ecoLog 500’s and the newer ecoLog 1000’s, we also utilise five ecoLog 800’s to collect and monitor conductivity measurements. Conductivity data can be used to assess the quality of water by identifying minerals etc. that are present in the water.”

Where the ecoLogs are deployed in surface water weirs, the level measurements are translated into flow, which further informs the management of the treatment process.

Many of the original water level loggers were ecoLog 500 devices, some of which are still in operation. However, these are being gradually replaced by ecoLog 1000 instruments. “The ecoLog 1000 has an extremely advantageous feature,” Paul explains. “Data from the older units was collected using a USB cable, however the newer instruments have Bluetooth connectivity, which means that our operators can connect more quickly and in adverse weather. Where possible, they can also drive close to the logger and communicate wirelessly with a smartphone or laptop from their vehicle.”

The ecoLog 1000 is an all-in-one instrument, including a water level sensor, a logger, and a built-in modem. It requires no additional tools for maintenance or battery replacement, and has been designed for long-term, unattended monitoring in challenging conditions. Key features therefore include extremely low-power operation including Bluetooth Low Energy, as well as a rugged stainless steel pressure probe housing and a ceramic temperature compensated sensor. Typically, remote connectivity is achieved via cellular network LTE-M (Cat-M1).

Force Crag Mine in the Lake District (North East England) is a good example of an extremely remote former mine with challenging environmental conditions. Cellular coverage is very limited on-site, so OTT built a local network which transmits water level data via radio to two loggers located in a higher position. Data from these loggers are then transmitted regularly to Oren’s FTP Server.

Mining commenced at Force Crag in 1835, and it became the last working metal mine (zinc, lead and barytes) in the Lake District, prior to its final closure in 1991. Metal pollution (zinc, cadmium and lead) from the mine polluted the Coledale Beck, a tributary of the River Derwent and Bassenthwaite Lake Special Area of Conservation.

The Coal Authority, working in partnership with the Environment Agency, Newcastle University and the National Trust, devised an innovative passive mine water treatment scheme to reduce the levels of metal pollution entering the river. The scheme, which officially opened in 2015, diverts water from the Level 1 adit (horizontal passage to an underground mine) and routes it through a buried transfer pipe to two vertical flow ponds for treatment.

The ponds were built using the existing bunding of the former mining tailings lagoon, lined with a geomembrane, and filled with a compost treatment mix. Water is fed into the ponds, where it flows down through the compost and passes into a wetland, planted with soft rushes. The wetland filters any remaining solids and oxygenates the water prior to discharge into the Coledale Beck.

“Each site presents its own challenges,” Paul Robinson explains. “Many are in remote areas and in different environments, so we do our best to ensure we maximise the equipment to hand such as the OTT ecoLogs.” Looking forward, he says: “Remote telemetry is particularly advantageous, because it provides access to more frequent data than manual dips due to the schedule of visits that we work to.”


@OTTHydromet @stwater @_Enviro_News #Environment #Automation #Water

Monday, 3 July 2023

Magnetic level indicators.

Standard designs for high or low temperature/pressure applications, wide range of accessories and options

The introduction of Krohne's BM26A-8000 completes the market launch of their new BM26A series of Magnetic Level Indicators (MLI) in 2023. Replacing the previous generation, the devices are designed according to specific industry needs.

New BM26A series of Magnetic Level Indicators (MLI)
Initially introduced in 1955, the BM26 series has been one of the longest running designs of level measurement instruments. With over 65 years of experience in manufacturing and application of this device type, Krohne developed the current generation to be the most versatile and competitive MLI series on the market. While the rugged design has not changed, a wide range of options have been added, and former special designs are now available as standard.

BM26A is available for measuring ranges from 0.3 m / 1 ft up to 5.5 m / 18 ft (other dimensions on request). Accessories and options include e.g. valves, thermal insulation, various materials, limit switches, hazardous area approvals, interface measurement, or designs for extreme operating conditions. Depending on the application, communication options for BM26A reach from local indication without external power supply to optional reed switches or reed-chain level transmitters providing analogue or digital output signals.

The new BM26A-8000 for redundant level measurement in liquid applications is available in two versions: the BM26A-8000-TWIN consists of a double measuring chamber with one chamber featuring a flapper indication, and the other one acting as a bypass chamber equipped with a TDR guided radar, FMCW radar or displacer level transmitter.

The BM26A-8000-BI version features a unique measuring chamber with two compartments, one for the OPTIFLEX 7200 TDR transmitter probe and one for the float moving next to it.

By adding a reed-chain transmitter to these assemblies, the operator can compare the measuring values of the assembled radar level transmitter to those of the reed chain transmitter directly in the control room. This allows for redundant measurement as both technologies operate independently and uninfluenced from each other, providing a high degree of process safety in critical applications.

The BM26A-8000 can thus be the ideal choice for steam cycle applications in power plants, storage tanks with dangerous chemicals, separators in the oil and gas industry as well as a wide range of other level and interface applications. Depending on the selected configuration, the magnetic level indicator can also be used in safety-related applications up to SIL 2/3.


• Krohne products are marketed in Ireland through DWN Instrumentation.

 @krohnegroup @KROHNE_USA #PAuto #DWN

Friday, 23 June 2023

Easy-to-operate level measuring devices.

A new generation of Micropilot 80 GHz radar sensors: FMR60B, FMR62B, FMR63B, FMR66B and FMR67B has been launched by Endress+Hauser. The new generation provides solutions across all industries and applications. The sensors are suited for challenges when measuring points aren’t easily accessible, located in dusty areas and harsh environments with extreme process temperatures and process conditions.

The new generation of sensors come equipped with wizards which operate via multiple HMI formats, including the SmartBlue app, and make the sensors easier to use. Besides tried-and-tested digital communication protocols like HART, other digital protocols such as Profibus and Ethernet/APL will be included in the near future. The exceptional measurement performance of the new radar chip combined with the smart Heartbeat Technology monitoring function helps to increase productivity. The new Micropilot generation offers solutions that make individual customer processes simpler, safer and more productive.

Simple in every respect.
The range of new-generation 80 GHz radar sensors for level measurement provides solutions for virtually any radar application. Thanks to the compact device design, it can be used in confined installation situations. Suitable versions are also available for challenging process conditions such as aggressive media or extreme temperatures.

Commissioning and operation of the radar devices are straightforward and intuitive. Users are guided through the process by integrated assistants (wizards), thus preventing errors and enabling the devices to be successfully commissioned with limited experience or training. Thanks to a Bluetooth interface, the devices can be conveniently controlled remotely via the SmartBlue app from Endress+Hauser. In conjunction with Heartbeat Technology, processes can thus be monitored continuously, and verifications performed in less than three minutes while the process is running.

The HistoROM mobile data memory transfers measuring point parameters without error when the electronics are replaced. The device is repaired quickly and smoothly without requiring specialized user knowledge.

Maximum safety for staff, plants and processes.
Systematic errors, unintentional operating errors and process anomalies all pose risks to plant safety. The new Micropilot radar family meets all safety requirements. It has been developed following IEC 61508 using Endress+Hauser's 20 years of SIL expertise and can be used in SIL2 or SIL3 applications with homogeneous redundancy.

Instrument-led sequences also guide the user step by step through commissioning, parameter configuration or SIL proof testing, thus preventing systematic errors and increasing safety. As a result of the existing Buetooth interface, function checks or changes to settings can always be performed remotely from outside the danger zone via the SmartBlue app. The innovative communication option, Ethernet-APL, also allows the device to be monitored and operated for the first time via an integrated web server. The new color display also ensures safety at a glance by changing from green to red in the event of an error, thus providing a quick status overview.

Another function that eliminates systematic errors is the automatically generated checksum (CRC), generated from all the safety-related parameters and noted in the test report. Changes to an individual parameter can thus be identified from the checksum, making it possible to see immediately if a parameter has been changed and thus significantly speeding up inspections.

Increased efficiency and exceptional measurement performance.
The new 80 GHz electronics utilized in the FMR6xB was developed in-house and provides exceptional measurement performance. In addition to the measurement performance, Heartbeat Technology developed by Endress+Hauser enables productivity gains. It provides reliable diagnostic and monitoring data and enables predictive maintenance thanks to its constant monitoring of anomalies such as foam or buildup.

Device verifications can be performed in less than three minutes without removing the device or interrupting the process. The patented radar accuracy index (RAI) combined with Heartbeat Verification now enables traceable verification according to DIN ISO 9001 for the first time, resulting in a considerable reduction in the effort and costs associated with calibration and documentation and significantly extending calibration cycles.

Thanks to easy integration into asset management systems and smart self-diagnostics, unplanned plant shutdowns are largely avoided and production output increases.

@Endress_US @Endress_Hauser @Endress_UK #PAuto

Wednesday, 22 February 2023

Communicating logger.

Additional communication options have been added to the OTT HydroMet water level and temperature logger - the OTT ecoLog 1000. Now equipped with low-power LTE-M (CAT M1) connectivity, the device provides water professionals with simple, fast access to their water level data.

LTE-M is a type of low-power wide area network communication technology standard for a wide range of cellular devices and services in machine (M2M) and IoT applications, such as networks of groundwater monitoring sites. LTE-M has 5G compatibility making it future proof as cellular networks evolve. Mobile devices, smart phones, and tablets operating with Android, iOS or Windows 10 are all supported. In addition, simple local communication is available via Bluetooth.

By supporting 4G and cellular IoT transmission, LTE-M increases the speed and lowers the cost of data transmission, enabling users to conduct remote two-way operations such as configuration, network management, data download or the viewing of real-time data.

Robust, simple to install, and running on low-power with a 10-year battery life, the ecoLog 1000 has been designed specifically for long-term, unattended deployment. Enhanced connectivity further reduces the requirement for site visits, and lowers the cost of ownership.

@OTTHydromet @_Enviro_News #Water #Waste

Monday, 30 January 2023

Bluetooth level transmitter.

Simplifies commissioning, operation and maintenance, enhancing safety and plant performance

The Rosemount™ 3408 Level Transmitter, from Emerson, is a non-contacting radar device designed to optimise ease-of-use at every touchpoint, leading to increased site and worker safety and enhanced plant performance. It is a versatile level measurement solution, suitable for use in a wide range of industries and applications, such as chemical storage, mixing tanks and open air applications.

“The new generation of engineers expect modern automation technology to be very easy to implement, operate and maintain,” said Thense Korsbo, director of product management for Emerson’s radar level measurement business. “The onus is therefore on us to provide solutions that simplify operator tasks as much as possible, especially in safety-critical applications such as overfill prevention, and this was Emerson’s focus when designing the Rosemount 3408. This optimised ease-of-use will help organisations improve plant efficiency, reach their production targets and achieve the highest levels of safety.”

While the benefits of radar level measurement are widely acknowledged, leading to the technology’s fast-growing adoption across multiple industries, radars are still sometimes perceived as being complex to commission, operate and maintain. Addressing this concern, the device provides a range of functions that reduce complexity throughout its lifecycle, including a highly intuitive interface, Bluetooth® wireless technology remote capabilities, predictive alerts, in-situ verification, data historian and an upgradeable design.

The user interface provides clear pictorial instructions, allowing operators to be easily guided through installation, commissioning, proof-testing, operation and maintenance. This increased ease-of-use gives process and manufacturing organisations the confidence to replace time-consuming manual procedures, thereby helping to increase safety and maximise productivity.

The new device is based on frequency modulated continuous wave (FMCW) technology, which enables extremely accurate and reliable measurement, even in challenging process environments. It is also suitable for use in critical safety applications such as overfill prevention, as it is Safety Integrity Level (SIL) 2-certified and designed according to the International Electrotechnical Commission’s IEC 61508 standard relating to functional safety.

Emerson’s proprietary Smart Meter Verification software provides an easy means of verifying the health of the device, without interrupting the process. Official records of device verification are generated, simplifying compliance with regulatory requirements. In addition, an advanced diagnostics suite continuously monitors key device health and process parameters. This provides actionable information and predictive alerts that support preventative maintenance strategies, streamline troubleshooting and help increase process availability. A built-in historian enables users to access stored process data and alerts to gain process insights and aid troubleshooting.

The transmitter can be proof-tested remotely and in-situ, which makes the procedure quick and easy, saving time and increasing plant and worker safety. In the event of device failure, its exchangeable design enables the simple replacement of a cassette within the transmitter housing, rather than replacing the entire transmitter head. This saves both time and materials, making the device extremely cost-effective.

 @EMR_Automation @Emerson_News @EmersonExchange @Rosemount_News @HHC_Lewis #PAuto

Wednesday, 18 January 2023

Non-contacting radar transmitters.

Improve Efficiency in Water, Wastewater and Process Industry Utility Applications.

The newly introduced Rosemount™ 1208 Level and Flow Transmitter Series non-contacting radar transmitters will help increase the operational efficiency of water, wastewater and process industry utility applications. The performance of the 1208 Series surpasses that of ultrasonic and hydrostatic devices by delivering reliable and accurate level and open channel flow measurements, enabling organisations to increase the efficiency of their operations and achieve environmental compliance.

“Improved monitoring within water, wastewater and process industry utility applications is essential to help optimise processes and create operational efficiency improvements,” said Felix Johansson, associate solutions manager for Emerson’s radar level business. “Emerson’s advanced radar technology is simple to order, install, operate and maintain. Designed specifically for these applications, it provides a step-change increase in measurement performance and process visibility to help operators maximise the potential of their plant.”

Operators in the water and wastewater, food and beverage, chemical and other process industries often deploy ultrasonic and hydrostatic devices for water monitoring applications when radar transmitters are considered too expensive, bulky or complex. The Rosemount 1208 is a new alternative, featuring 80 GHz fast-sweep frequency modulated continuous wave (FMCW) technology on a single electronic chip, which delivers accurate and reliable measurement within a compact and cost-effective device ideal for applications with space constraints or compliance requirements, such as water applications.

Unlike ultrasonic and hydrostatic devices, the measurement accuracy and reliability of the Rosemount 1208 line is unaffected by most process conditions, including condensation and variations in pressure, temperature and density. By using fast-sweep FMCW technology and advanced algorithms, the new transmitter family can collect up to 40 times more information than legacy radar devices. This provides level measurement accuracy of ± 0.08” (2 mm) at a range of 49 ft (15 m), helping organisations optimise processes and comply with environmental requirements. In addition, the non-contacting design has no moving parts or calibration requirements, creating a virtually maintenance-free device that minimises manual procedures and delivers long-term performance and reliability.

The transmitter is available in two models, offering different communication protocols and approvals. The Rosemount 1208A is the first radar transmitter designed specifically for water and process industry utility applications to offer IO-Link connectivity as part of its hybrid communication options that also include three-wire 4-20 mA and switch outputs. IO-Link connectivity reduces installation complexity, enables simple integration into high-level automation networks, and provides access to process insights that can enhance operational performance. It further reduces complexity by enabling remote configuration and monitoring.

The Rosemount 1208C offers two-wire 4-20 mA and HART® communication options, providing access to advanced diagnostics. This supports predictive maintenance and more effective troubleshooting, leading to reduced downtime and improved operational efficiency. Hazardous area approval enables use in areas where an explosive gas atmosphere could occur during normal operation.

@EMR_Automation @Emerson_News @EmersonExchange @Rosemount_News @HHC_Lewis #PAuto #Utility

Wednesday, 30 November 2022

Water level sensor is smart.

A new water level sensor, the OTT PLS 500, which combines robust reliability and accuracy with the advantages of smart sensor technology has been introduced. Building on decades of experience, the redesigned PLS 500 retains key elements of the trusted, robust, and reliable OTT PLS, while enhancing the sensor to be intuitive and user friendly.

The OTT PLS 500 is a vented water level and temperature sensor with a stainless-steel body and a robust ceramic pressure cell for improved accuracy and reliability. As a smart sensor it includes built-in QA/QC and metadata to verify sensor performance and validate data. This means that the sensor is ideal for extended deployment in remote locations. 

“This new technology is all about long-term accuracy and reliability,” explains Greg Koch, Global Product Manager, OTT HydroMet. “The PLS 500 is fitted with a humidity sensor and an inclinometer to provide insight to mitigate condensation in the vented line and sensor movement or misalignment. The result is a smart sensor that continually checks itself to ensure that measurements are being taken correctly, with the ability to raise alarms if necessary.”

In addition to pressure (water level), the device also measures temperature to facilitate the automatic compensation of level measurements based on variation in water density. An important feature of the PLS 500 will be a new capability to conduct data processing to improve the efficiency of data reporting and eliminate manual data post-processing/ analysis. For example, the probe will be able to automatically undertake internal calculations such as averages, minima and maxima, as well as discharge calculations from either a user-defined rating table or an ISO 1100-2 exponential formula set-up via SDI-12 commands.

Communication with the PLS 500 has also been enhanced, with the standard/simple communication protocols of SDI-12 or Modbus RTU (via RS-485). Neatly summarising the main advantages of the PLS 500, a Device Beta Tester with the State of Colorado Natural Resource Agency said: “The metadata and sensor flags are a game changer to ensure quality data remotely.”

@OTTHydromet @_Enviro_News #Water #Waste 

Monday, 22 August 2022

The "ultimate sophistication" in level!

AMETEK Magnetrol’s new Pulsar Model R80 radar level transmitter exemplifies the famous line: “simplicity is the ultimate sophistication.” Building upon the company's leading radar technology portfolio, Magnetrol now offers an 80 GHz radar transmitter for the industrial market.

FMCW technology and an 80 GHz operating frequency allow for superior performance, smaller antennas, better accuracy, and enhanced resolution. Additionally, Magnetrol’s configuration wizards and proactive diagnostics make commissioning and troubleshooting easier than ever. As is typical with Magnetrol loop-powered devices, the transmitter housing may be separated from the antenna without disrupting the process seal.

As for applications, the Model R80 is minimally affected by turbulence, foam, or excessive vapors as is often the case with ultrasonic transmitters and some radar products. The smaller antennas and narrower beam angles allow it to be installed into vessels with smaller process connections and those with internal obstructions that must be avoided.

Some highlights of the new Model R80:
  • 80 GHz signal with beam angles as narrow as 4 degrees
  • Process connections down to ¾ inch NPT
  • Measuring range of 30 meters (100 feet)
  • Software wizards to walk a new user through the commissioning process
  • Proactive diagnostics to not only advise what the problem is but also offers troubleshooting tips
  • Replaceable transmitter head without breaking the process seal (i.e., pressure boundary)
  • SIL 2 compliant with 92.3% SFF
  • Global hazardous location approvals
  • FCC, ETSI, and ISED communications approvals for use on both indoor and outdoor vessels

@MagnetrolGlobal @AMETEKInc #PAuto 

Thursday, 24 February 2022

Level measurement to help lessen bridge scour.

Engineers at Transport Scotland have investigated the potential for water level monitoring systems to help mitigate risks where transport infrastructure interacts with moving water. The trial was conducted at a bridge over Vales Burn near Hawick in Scotland, and the monitoring equipment was provided by OTT HydroMet. OTT’s Wendy Strain says: “The system was set to deliver alarms at pre-set water levels, which enhanced the timing and efficiency of site inspections.”

Climate change is increasing the frequency and severity of extreme weather events such as storms and floods. This presents a growing threat to structures that could be susceptible to scour during periods of high water flow. The trial was therefore established to determine whether access to remote water level measurements could enhance the protection of critical transport infrastructure.

Background
The stability and integrity of structures such as bridges, culverts and walls can be compromised by ‘bridge scour’ which is caused by fast-flowing water that removes material from around the footings of bridge abutments or piers.

There are three main types of scour. Local scour is caused by the faster water flow that occurs around piers and abutments. Constriction scour is created by water accelerating through a narrow opening, and degradation scour can lower a river bed over a longer period, both upstream and downstream of a structure.

The effects of bridge scour can be disastrous. For example, during a flood in 1987, the Glanrhyd Bridge in Carmarthenshire (Wales) partially collapsed, causing a train to plunge into the River Towy, killing the driver and three of the passengers. In 2009, failure of the Malahide Viaduct in Dublin, (IRL) was caused by foundation scour. Two commuter trains packed with hundreds of passengers were just seconds away from disaster when a 20-metre section of the viaduct collapsed after they passed over it. Nobody was killed, but travel chaos ensued.

Today, highways and rail authorities conduct regular inspections in order to asses scour risk.

Bridge scour in Scotland
Transport Scotland is split into four operational regions, and Jim Brown is South East Unit Bridge Manager. Prior to this position, Jim spent 42 years as a civil engineer with Network Rail, 13 years of which he headed the geotechnical discipline in Scotland – so it is fair to say that Jim knows a thing or two about bridge scour. “The most important objective is the early detection of increased risk,” Jim explains. “Once we have established which structures are more vulnerable during flooding, we are able to implement different levels of mitigation.

“Much research has been undertaken in an attempt to be able to monitor scour, but this is obviously problematic because potential scour takes place at times when it is not possible to see the river bed and certainly not possible to deploy divers,” Jim adds. “For this reason, the continuous monitoring of water level is not the perfect solution, but may be the best and most practicable.”

Water level is already used as a risk factor by the inspection teams where the 1 in 200 flood level is shown on structures by a fixed marker. However, Transport Scotland have to monitor 700 structures which are over or adjacent to water, and site inspections are costly; both financially and in resources. The inspection system could therefore be more efficient if it could be informed by remotely available water level data, especially if the data enables faster, more efficient implementation of mitigation measures.

If a structure is determined to be high risk, a hydrological assessment is undertaken. This may prompt a requirement for strengthening of the structure itself, as well as measures to protect or fill potential scour zones, and/or to alter water flow and disrupt vortices. In extreme cases, when a potentially vulnerable structure is exposed to high water, it may be necessary to close highways or rail lines until the level of risk can be lowered.

Vales Burn trial

In light of the potential for live water level data to inform the bridge inspection process, OTT HydroMet was invited to propose a monitoring system that could be evaluated at a culvert on the Vales Burn. “Our solution was comprised of an OTT ecoLog 1000 water level logger in a stilling well, with cellular data connection to Hydromet Cloud; a web-enabled platform for processing, displaying and storing hydrometeorological data,” explains Wendy Strain. “Data were set to be transmitted routinely every 6 hours, but two alarm levels were set to prompt SMS alerts, when necessary.”

The monitoring system was installed in September 2021, and Jim Brown says: “The trial is a great success; we utilise the Scottish Environmental Protection Agency (SEPA) flood alert warnings to monitor flooding and it has been our experience that the highest water levels generally occur about one or two days after a storm, so one of the main objectives of the trial was to determine the best time to despatch inspection staff.

“The monitors did issue alerts during the trial, but these were when levels met the lower alarm level, and in these cases, further interventions were not required. With the benefit of water level data, we will therefore be able to optimise the deployment of the inspection teams and mitigate risk,” Jim adds.

Summary
Bridge scour is a long-standing problem for transport infrastructure, so the deployment of remote water level monitors/alarms that can be accessed via PCs or a mobile App offers rail and highway authorities an opportunity to optimise their scour assessment activities, prioritise countermeasures, improve transport resilience and protect safety.

Reflecting on the trial Jim says: “This project has shown that a network of water level monitors could inform bridge engineers of potentially affected structures. I understand that the Hydromet Cloud platform is able to connect with an almost infinite number of water level monitors, so we may be able to roll this out on a larger scale in the future.”

@OTTHydromet @_Enviro_News #Environment #Safety

Thursday, 27 January 2022

Tank level measurement.

The TORRIX XTS fill level sensor from Fanfir is now available from PVL. It is a maintenance free instrument which does not require recalibration, minimising cost of ownership.


Steve Moorey, MD of PVL, says, “The new TORRIX XTS is a flexible and highly accurate level measurement probe with an integrated LCD display for on-spot data interpretation by users. As an all in one it offers our customers the capability of continuously measuring the product level, interphase, density and temperature, and volume calculation is also possible.”

The TORRIX XTS is an all-rounder for level measurement and in addition to pure level measurement of the product and/or interface layer, the sensor also offers the options of temperature and density measurement. Users can set an integrated LCD display to show their desired parameters.

Different versions of the probe tube offer a wide range of application possibilities. The TORRIX XTS can be used with a standard 12mm tube, a bypass version and a flexible probe with a maximum length of 22m.

Other key features include a stainless-steel sensor head housing offering protection to IP68, safety glass display cover, operating temperature -20 to + 85 °C; - 55 to + 85 °C with heating. Probe tube material stainless steel with lengths available from 600mm up to 22,000mm. Accuracy Level up to ±0.3 mm or ±0.01 %, resolution (HART®) 0.1 mm. Electrical connection via cable gland or conduit and operating voltage Ex ia 12 to 30 VDC; Ex d 12 to 50 VDC. Output signal 4 to 20 mA (2 wire)/HART®-protocol; RS-485 (4 wire)/Modbus or FAFNIR Universal Device Protocol. Process conditions temperature up to + 450 °Cm, pressure -1 bar to +120 bar. Approved to Ex-Zone 0 (ATEX, IECEx), the most hazardous workplace type where gases, vapours and mists are present.

@pvllimited @proactivefleet #Fanfir #PAuto