Chipmaking, data centre equipment, and medicine all need more femtosecond lasers, yet global production capacity was only an estimated 9,600 units last year. Femtosecond laser company LITILIT have just opened a new factory in Vilnius (LT) and plans to reach 3,000 lasers a year at full capacity.
According to the company, the factory currently has the highest potential femtosecond laser capacity in the world. The majority of the company’s lasers will be exported to North America, Asia, and Europe.
The new factory covers 4,000 sq m and will produce around 3000 lasers a year at full capacity. The €6 million project includes a modern CNC metal machining shop, robotized femtosecond laser assembly and testing shops, and an ISO 5 cleanroom of about 2,500 sq m, one of the largest in the Baltics.
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| Nikolajus Gavrilinas |
“The growing use of femtosecond lasers in semiconductor manufacturing, data centre equipment, electronics, medicine and other fields is driving demand across Europe, North America and Asia. Our factory comes at exactly the right time and will serve businesses on all three continents. The Vilnius plant is only the first stop; later, we plan to replicate this model in other countries together with our international partners," says Gavrilinas.
Located in a modern logistics park developed by SIRIN Development in Vilnius, the factory covers over 4,000 sq m and houses a CNC metal machining shop, robotized assembly and testing shops, and an ISO 5 cleanroom of about 2,500 sq m, one of the largest in the Baltics. The total value of the project is €6 million.
Gavrilinas notes that femtosecond laser production remains limited worldwide because the technology evolved from scientific systems and is notoriously difficult to produce at scale. Last year, global femtosecond laser production capacity was an estimated 9,600 units, according to Reports and Markets.
LITILIT can scale laser production quickly because of its patented architecture based on modular design, reduced component complexity, and a high level of automation. At full capacity, the factory will employ about 150 people, several times fewer than conventional production would require. Besides scalability, the architecture also gives LITILIT's lasers a performance edge. According to Gavrilinas, they reach around 20% electrical-to-optical efficiency and are up to half the size of the industry average, which makes them easier to integrate into production lines.
The company developed its technology based on two international patents, one of which was made in collaboration with the centre for Physical Sciences and Technology (FTMC) in Lithuania.
Ramūnas Skaudžius, director at FTMC, says the factory is a reminder that the value of scientific research is measured not only by publications or patents. It also confirms that in Lithuania it is possible to complete the entire journey from a scientific idea to a product serving global markets.
“The laser technology developed and patented at FTMC has now become the foundation of advanced industrial manufacturing. Yet the technology itself is not the most important part of the story. What matters most is that knowledge created in Lithuania has been transformed into a business capable of competing on the international stage. This is a long and demanding journey that requires not only scientific excellence, but also entrepreneurial courage, investors’ confidence, and perseverance,” Skaudžius says.
Femtosecond lasers use extremely short pulses that process materials with only minimal heat damage to surrounding structures. This quality, known as cold ablation, makes them indispensable in applications ranging from eye surgery and vascular stents to manufacturing computer chips and display screens.
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