Wrist strap monitor.

The Desco SCS SW Aware Monitor, the first single-wire wrist strap monitor that’s compatible with SMP is now available through Inelco Hunter. The SCS SW Aware, a single-workstation continuous (versus pulsed or intermittent) monitor, continuously monitors the path-to-ground integrity of one operator and one ESD worksurface. It uses Impedance Monitoring Technology (IMT) to provide stable continuous monitoring of the wrist strap’s path-to-ground and the presence of its one megohm safety resistor.

The SCS SW Aware Monitor is compatible with the SCS Static Management Program (SMP). SMP continuously monitors ESD control programs throughout all stages of manufacturing by capturing data from SCS continuous monitors and ionisers to provide a real-time picture of critical manufacturing processes. SMP captures operator and worksurface pass/fail data from the SW Aware Monitor, and all activity is stored in a centralised database for on-going quality control purposes. Reports generated by SMP reveal areas of concern, enable proactive prevention of ESD events, and validate the efficiency of a ESD control program.

Inelco Hunter offers a free ESD Static Control Survey to British-based businesses. There is no obligation - Inelco Hunter simply requests to quote on any items that would improve the current ESD programme. Using EN 61340-5-1 and its User Guide CLC/TR 61340-5-2, an ESD specialist will take onsite measurements and make observations of the existing ESD control plan.

The survey will verify that current ESD products meet EN-61340-5 standards. The written report will list applicable EN61340-5-1 and -2 citations and indicate whether the current ESD control programme is in compliance and indicate where it's not. 

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@InelcoHunter @DescoESD  #PAuto #TandM #Static

Smart monitoring platform uses physics-informed Ai.

Say goodbye to unplanned downtime: how continuous condition monitoring is transforming data centre reliability

Hottinger Brüel & Kjær (HBK) has launched an advanced AI-enabled smart monitoring platform: HBK Monitor360. It provides real-time, structural health insights for critical infrastructure and industrial operations

This physics-informed solution transforms high-fidelity sensor data into actionable intelligence, enabling owners and operators of data centres, plus other Ai infrastructure, including semiconductor manufacturing facilities, to maximise uptime, optimise predictive maintenance strategies, and enhance safety. It also supports critical infrastructure, such as power generation facilities, bridges and rail networks.

As Ai infrastructure scales and operational demands intensify, traditional periodic inspections are no longer sufficient to ensure operational continuity and efficiency. For data centres and semiconductor manufacturing environments in particular, unplanned disruption can have significant financial and operational consequences.

HBK Monitor360 addresses this challenge by moving beyond mere data visualisation to offer continuous condition monitoring and predictive maintenance, leveraging advanced sensor technology, edge computing, and AI-supported analytics. The platform provides real-time dashboards with historical context, allowing live signals to be compared against long-term operational baselines for early anomaly detection. This proactive approach supports condition-based and predictive maintenance, which reduces costly downtime and improves operational efficiency across Ai infrastructure – and assets such as bridges and rail infrastructure.

A key differentiator for HBK Monitor360 is its physics-informed Ai approach, which draws on HBK’s long-standing experience in engineering and sensor technology. This methodology ensures that valuable insights are grounded in robust engineering principles rather than solely relying on black-box learning. The platform integrates multi-sensor data, including strain, vibration, temperature and displacement, with AI-driven analytics to learn normal machine behaviour and identify subtle anomalies.

"The real value in Structural Health Monitoring doesn't just come from visualising huge volumes of data," said Guga Gugaratshan, Director, Software/Digital Growth at HBK. "It comes from traceable, physics-informed workflows that convert imperfect field data into reliable, reviewable, and actionable engineering evidence, ultimately empowering asset managers to make data-driven decisions that extend asset life and reduce operational risk."

Designed for seamless integration into existing monitoring ecosystems, HBK Monitor360 complements current operational technology (OT) and asset management systems, avoiding vendor lock-in and supporting scalable digital transformation at the user's pace.

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 @HBMmeasurement @BruelKjaerUK @HBMPrenscia #PAuto #Ai

Touch panel.

Inelco Hunter's new 15.6 inch Capacitive Touch Panel, an LCD display featuring IPS technology, an eDP interface and a brightness of 500nits with 30K MTBF is now available. The IPS display uses In-Plane Switching technology, known for excellent colour accuracy, consistency, and a wide viewing angle, typically 85°.

The LCD Capacitive Touch Panel is particularly suitable for applications requiring a compact, cost-effective touch screen. Applications will include cloud-based internet-connected products, portable products and industrial equipment. For example, smart home control pads, vending machines and measurement devices. Other applications will for example include EV chargers, autonomous devices, data routers, industrial control systems, security, transport and aviation.

The display features a high-brightness 15.6 inch screen with 1920 * 3 (RGB) * 280 Dots.

The screen brightness is 500 cd/m2 and the screen hardens is ≧(7H).

The panel is a Transmissive LCD touch screen offering a full viewing angle of 85°, and the unlit colour is black. The input method is finger or conductive pen with five points touch. The output interface id USB.

The interface is an Embedded Display Port (eDP) and the Drive IC is an ILI2521.

The operating temperature is 0°C to +50°C and the MTBF lifetime is up to 30,000 hours (25°C, IF= 160mA).

The outline dimensions are 385.16(W) * 234.59(L) * 14.1(H) mm.

The viewing area is 345.16(W) * 194.59(L) mm.

The active area is 344.16(W) * 193.59(L) mm.

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@InelcoHunter #PAuto

Innovative HMI platform for maximum system integration.

The new GOT3000 HMI  from Mitsubishi, enables convenient and transparent access to relevant process data. In addition to the open communication standard OPC UA (client/server), the system supports the real-time capable CC- Link IE TSN network, which enables a consistent and high-performance connection to all Mitsubishi Electric components. This allows the HMI to be seamlessly integrated into existing automation environments and provides a future-proof basis for networked production structures.

For remote access, Mitsubishi Electric relies on a powerful and secure VPN solution. In collaboration with cybersecurity expert Secomea, an encrypted, reliable, and user-friendly remote connection is provided, offering users maximum connectivity and the highest security standards. Thanks to USB, direct connection of network cameras, and HDMI output, the HMI becomes a multimedia access point for machine operation, visualization, and system monitoring. The devices are therefore suitable both for the machine level and as a gateway to higher-level systems such as MES or cloud platforms.

With GOT-Mobile, GOT3000 offers the option of making HMI pages and information available to other end devices. With the new integrated NFC tag feature, a mobile device can access GOT-Mobile pages directly. This is particularly helpful during commissioning or maintenance work, as important information for larger systems can be displayed directly on site.

Efficient engineering and seamless system integration.
A key feature of the new series is its consistent user-friendliness. Existing projects from the previous GOT series can be transferred without any major adjustments. The familiar engineering tools and proven development environment enable a quick start. New features such as dynamic screen animations and precise multi-touch operation provide a modern look and feel – combined with the robustness required for continuous industrial use.

In cooperation with the new MX controller from Mitsubishi Electric, the integrated all-in-one platform for motion and sequence control, communication between the HMI and the controller can be further optimized. This combination reduces interfaces, speeds up project planning, and improves system performance. In addition, existing controllers and networks—including older protocols—continue to be supported, ensuring investment protection and flexibility.

Visual precision for maximum process reliability.
The new display in the GOT3000 series displays up to 16 million colors and impresses with its excellent image sharpness and brightness. The capacitive touchscreen with a robust glass surface allows intuitive operation with common gestures such as swiping, zooming, and tapping.

Live video streams can be integrated for realistic process visualization. Connected network cameras allow process areas to be visually monitored, recorded, and evaluated. The simultaneous display of live images and recordings greatly facilitates error analysis and shortens response times in the event of a malfunction.

This makes the GOT3000 HMI not only an input station, but also a fully- fledged analysis tool during operation – especially in complex applications with high requirements for availability and transparency.

An HMI for a wide range of applications
The GOT3000 series is designed for demanding industries such as automotive manufacturing, semiconductor production, the pharmaceutical industry, and materials logistics. Thanks to its compact design, broad communication support, and high screen quality, it is suitable for both classic machine operation and demanding monitoring and integration tasks.

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@ME_Europe @MEIrishbranch @MitsubishiElect @meuk_les #PAuto #HMI

Advanced remote monitoring for natural gas infrastructure.

Enhances safety, increasing reliability and ensuring regulatory compliance.

The Fisher™ ARMOR™ solution for improving the operation of natural gas utility grid systems has been introduced. This digital field monitoring device features advanced measurement and communication capabilities designed specifically to enhance safety, streamline data collection and ensure regulatory compliance — all while supporting a digitally native workforce.

Natural gas utilities often need to monitor and analyze key variables at multiple points throughout their distribution systems, with data and information available locally or remotely. These capabilities are needed to improve safety and compliance, as regulatory bodies increasingly push for mandated monitoring at all natural gas district stations.

Enhanced monitoring can also improve efficiency by reducing the need for frequent field visits and excessive maintenance. Existing solutions are either too limited regarding the number of variables measured and communication options, such as with chart recorders and meter sets, or too complex, typically using remote terminal units based on programmable logic controller (PLC) technology.

ARMOR addresses these and other issues as the only natural gas monitoring device of its type that can monitor pressure, travel and discrete input. Pressure measurement includes up to three values for monitoring at various points in the network to provide system status and equipment operational performance.

Its templated and configurable dashboards and reports, along with its mobile app, simplify data gathering and analysis. It can serve as a regulator or station monitoring solution, and it can be used for end-of-line monitoring.

The new Fisher device leverages the trend of SCADA systems evolving to include cloud capabilities by providing additional monitoring capabilities through a cloud-based platform, making data accessible anytime, anywhere. 

The DeltaV™ SaaS SCADA platform complements ARMOR, providing a proven monitoring platform with analytics capabilities. This allows for data-driven decision-making with predictive analytics, a feature not available with most competitive products. It has an intrinsically safe battery with up to a 5-year life span. It's built to withstand harsh environments with an IP66 water and dust resistance rating, a CSA Class 1 Division 2 certification, and an operating temperature range of -40 degrees Fahrenheit to +160 degrees F.

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@Emerson_News @EmersonExchange @EmersonProcess @EMR_Automation @FisherValves #PAuto #Utility

Upgrade brings more safety.

The latest update to Kollmorgan's SafeMotion™ Monitor (SMM) firmware has been announced. This upgrade, SMM2.0, allows OEMs to leverage SMM functional safety features with more encoder and motor types to support a wider range of applications such as material forming, multi-axis measurement equipment, food processing and food packaging.

Originally standard for the 2G Motion System, SMM2.0 will now be compatible with all motors that feature any HIPERFACE-DSL rotary-safe feedback system. This includes the AKM2G and AKMA motor lines, which now feature a wider range of feedback system options. SMM2.0 also enables a second instance of Safe Operating Stop (SOS) for greater design flexibility.

As a result of updated regulations related to functional safety enacted by the EU, customers across the globe, in a wide range of industries, are seeking upgrades to meet these new standards. SMM2.0 makes compliance easier, with a comprehensive set of 16 safety features, including SafePosition, SafeStop and SafeSpeed.

“As the demand for functional safety increases, we want to make it easier for our customers to build this capability into their machine designs,” said Christopher Cooper, Product Management Senior Director. “We’re excited to announce that SMM2.0 provides easy, drive-resident functional safety for a wider range of motors, for even more demanding applications.”

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@AboutKollmorgen @mepaxIntPR #PAuto #Safety

Expert-driven insights for accelerated value across the enterprise.

The launch of the an Industrial Enterprise Monitoring Suite, the Seeq Vantage, Seeq's first industrial enterprise monitoring app, was announced at the company's global industry conference, Conneqt 2024, in Miami (FL USA).

Today’s industrial operations face numerous enterprise-level reliability, performance, and sustainability challenges, which are difficult to systematically identify, prioritize and correct to maximize operational potential. With siloed teams and information, and limited visibility to historical knowledge and insights from previous operations and events, it can be challenging for organizations to achieve measurable impact.

The Seeq Industrial Enterprise Monitoring Suite provides a comprehensive, automated view into operational performance—past and present. This broader view enables better decision making and continuous improvement across today’s complex, industrial ecosystems. The Seeq Industrial Enterprise Monitoring Suite leverages the combined power of the Seeq Industrial Analytics and AI Suite and the context that only teams of experts can provide—all at the scale needed to drive truly impactful results across the operational footprint.

This Industrial Enterprise Monitoring Suite provides the flexibility, speed, and robust capabilities needed to operationalize a condition-based prioritization and decision strategy. Grounded in frontline expertise and insights, Seeq Industrial Enterprise Monitoring helps ensure decision-makers have key insights at their fingertips, allowing for faster, better decisions and actions.

“Industrial Enterprise Monitoring builds upon and elevates the Seeq mission to enable the creation of the insights that empower decisions and actions that increase operational excellence, drive sustainable manufacturing and, ultimately, the customer’s bottom line,” said Mark Derbecker, Chief Product Officer of Seeq. “We’ve always known that the people across the organization are the secret ingredient, and Industrial Enterprise Monitoring enables a company to turn local insights and expertise into a powerful system-wide advantage.”

Through the Seeq Vantage app, industrial organizations can tailor, deploy and automate enterprise-level use cases, such as asset and process monitoring, condition-based maintenance, reliability and downtime tracking and more. Coupled with the Seeq Industrial Analytics and AI Suite, customers now have an integrated ecosystem to capture, analyze, aggregate, monitor, triage, investigate, and document insights and actions at the local level and the enterprise level. The app provides proactive and automated enterprise surveillance for daily operational decisions, and comprehensive assembly of operational effectiveness and utilization understanding to prioritize longer-term investment decisions.

"Seeq empowers industrial organizations by turning their expert knowledge into a strategic asset," said Niels Andersen, Principal Research Analyst at LNS Research. "The Seeq Vantage app significantly enhances their enterprise monitoring and AI capabilities."

Seeq Vantage is scheduled for general release in June 2024 and was showcased at Conneqt earlier this month (May 2024)

Themed “Unleash,” Conneqt 2024  brought together Seeq customers, partners, and other industry experts for interactive sessions examining how industrial organizations can unleash the power of their operational data and people with industrial analytics and AI.

“Conneqt provides a collaborative environment for the Seeq community to exchange ideas, data-driven insights, and industrial expertise,” declared  Dr. Lisa Graham, CEO at Seeq. “By leveraging the insights gained at Conneqt, along with the latest innovations in industrial analytics and AI, Seeq customers can unleash digital transformation outcomes across their organizations to enhance operational excellence and profitability.”

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@SeeqCorporation #PAuto #Manufacturing #AI

Acoustic particle monitor.

Monitor entrained sand in real-time, providing data essential to improving well throughput, safety, and uptime.

The Rosemount™ SAM42 Acoustic Particle Monitor for measuring the amount of entrained sand in the output from oil and gas wells has been announced by Emerson. The monitor can detect extremely low concentrations of entrained sand in challenging conditions with a high level of measurement repeatability and sensitivity. Accurate real-time data helps minimize erosion risk, allowing producers to maximize throughput without compromising asset safety. An all-in-one design features onboard data processing, explosion-proof protection, and simple installation with no pipe penetration needed.

The output from oil and gas wells often contains varying amounts of entrained sand that can pose a serious erosion risk and lead to equipment damage, loss of containment, environmental risk, costly repairs, curtailed production, and reduced profits. Effective sand management depends on knowing the amount of entrained sand flowing through the topside piping infrastructure in real time.

Many facilities rely on “grab-samples” to characterize and quantify the entrained sand, which only measures the entrained sand for that one moment in time. This method is ineffective as sand production can fluctuate significantly, posing safety risks to personnel and equipment through delayed decision making. Failure to act quickly exposes assets to excessive erosion, increasing maintenance expenses and the risk of unexpected shutdowns.

The Rosemount SAM42 Acoustic Particle Monitor addresses these issues by sending critical data instantly to staff onsite and to asset management systems via a Modbus® RTU RS485 digital wired connection, where it is used to adjust production flows as needed. A compact and non-intrusive design makes the device easy to install without pipe modifications, simplifying field deployment and reducing maintenance costs.

The Rosemount SAM42 is available in two versions that are designed to accommodate pipe surface temperatures between -40 degrees Fahrenheit (-40 Celsius) and 554 F (290 C), making it suitable for oil and gas applications and geothermal energy production. It can be mounted on pipes with diameters between 2-48 inches and is rated for use in hazardous areas with Ex d (Flameproof) approvals, including ATEX, IECEx, USA, and Canada; and Ex i (Intrinsic Safety) approvals, including ATEX, IECEx.

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@EmersonExchange @Emerson_News @EMR_Automation @futuresagency @HHC_Lewis #PAuto #Oil #Gas

Current monitors.

LEM has launched a new product in its CDSR series of Residual Current Monitors. Now available with three output types - fault output, SPI bus, and analog output - the new product brings an increased level of safety and reliability to AC wall boxes and charging cables.

The new LEM CDSR offers cost-effective leakage current detection, reduces electromagnetic interference, aids preventive maintenance and improves the reliability of AC electric vehicle chargers and gives users confidence in the safety of their charging system.

Based on LEM’s Fluxgate technology, offering best in class performance, the new LEM CDSR is an RCM type B.

Compliant with international tripping standards (IEC 62752/62955/UL 2231), the CDSR family is suitable for 3.3 to 22 kW AC charging systems and is offered in both single and three phase versions.

As electric vehicles become more popular, users need a reliable and safe way to charge their vehicles from their home AC supply. Because EVs use a high voltage battery, they are also a high-power energy source. This needs to be carefully monitored to avoid any electrical shock to users or damage to household switchboard protection such as the RCM A that protects the house from electrical hazards.

Meeting these requirements demands a highly accurate method of monitoring AC and DC current leakages, with the ability to measure leakages as low as 5 mA, some 10,000 times smaller than the current flowing in the conductor.

The LEM CDSR family achieves this using LEM’s fluxgate technology with fixed jumpers phase current. This uses mechanical placement to optimize performance, making it the most accurate contactless technology available today.

It also ensures easy integration and layout of the power track design thanks to its unique vertical shape. Offering isolation in a compact solution, the CDSR’s external test winding is also readily accessible to the customer to test the sensor.

The high reliability and safety of the LEM CDSR family ensures manufacturers and users of AC wall boxes and charging cables can take full advantage of the benefits offered by current leakage sensors. Amongst these are a reduction in electromagnetic interference that can affect nearby electronic equipment, improving the overall electromagnetic compatibility of the charger.

The CDSR can also aid in preventive maintenance, flagging up potential issues before they become severe and reducing long-term repair costs. The device allows the detection of minor leakages from the very first signs of a drift from normal behaviour.

By ensuring that current leakage issues are detected and resolved promptly, the CDSR family improves the overall reliability of AC EV chargers, reducing unplanned downtime.

It also gives more confidence to EV owners, with the presence of current leakage sensors in an EV charger demonstrating the manufacturer's commitment to safety and quality. LEM has backed this up with the high reliability of the CDSR, which is offered with a five-year guarantee.

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@LEM_Inc @NapierPR #Electrical #EV

Benzine monitor meets regulations.

A new, dramatically upgraded version of Titan, maintaining its position as the only fixed benzene-specific monitor in the world has been launched by Ion Science - Titan 2. In accordance with recent legislation changes, Titan 2 offers enhanced stability and sensitivity, supporting the company's continued mission of protecting lives and preserving the environment.

“Benzene is a toxic, carcinogenic gas representing a serious threat to many workers, as well as the environment,” explains ION Science Group Managing Director, Duncan Johns. “It is therefore vital that staff are protected by monitors that can continuously measure benzene at the low levels required by increasingly stringent international regulations. Titan 2 is the only commercially available, truly selective, fixed continuous benzene monitor worldwide that can meet this requirement.”

Titan 2 delivers unrivalled accuracy and sensitivity in benzene detection and is ideal for use in a variety of sectors, such as oil & gas, bulk storage facilities, chemical manufacturing and processing, and asphalt production.

Users of the original Titan will be familiar with the instrument’s accuracy and performance, however, within the new Titan 2 they will see core enhancements, such as a new rugged manifold, a piezoelectric micro pump for enhanced stability, a lower limit of detection, and updated PC software for easier management and control.

An occupational exposure limit (OEL) for benzene of 100 ppm was originally recommended in 1946. Following further associations with leukaemia, the OEL was reduced to 50 ppm and then to 1 ppm as the 8-hour time weighted average (TWA) exposure limit (U.S. OSHA, 1987). However, further health problems have been reported at levels below 1ppm so there is pressure in many countries to lower the limit further. For example, NIOSH recommended airborne exposure limit (REL) is 0.1 ppm (10-hr TWA) and 1 ppm during any 15-minute work period. Similarly, the current EU 8-hour TWA for benzene is 1 ppm (3.25 mg/m3). However, from 5th April 2024, the long-term exposure limit will be reduced to 0.5 ppm – and will be cut again from April 2026 to just 0.2 ppm. – Directive (EU) 2022/431 of the European parliament of the council, March 2022 (pdf).

Regulatory requirements are therefore driving the need for greater sensitivity, and these needs are met by Titan 2. Thanks to innovative technology in conjunction with industry-leading PID sensor technology, the Titan 2 has a reduced likelihood of cross-sensitivity and can detect benzene rapidly at levels as low as 0.02 parts per million (20 parts per billion). At the other end of the scale, it can detect benzene at up to 20 ppm, delivering high speed and high sensitivity.

Titan 2 captures a gas sample once every 60 seconds. The sample is then conditioned within a further 60 seconds to allow precise benzene measurement, ensuring a consistent flow of real-time data. The piezoelectric micro pump in the latest version delivers enhanced pressure and flow accuracy to ensure a rapid response and unrivalled reliability.

Titan 2 also features visible alarm capability, triggering an alert when benzene concentrations reach either of two operator-configurable levels. Twin relay outputs enable the user to integrate the unit with existing site alarm systems, while easy-to-use firmware allows a simplified calibration procedure. For analysis of readings captured by Titan 2, both 4-20mA and RS485 MODBUS communication protocols can be utilised.

A proven, robust separation method ensures specific readings for benzene, with an easy-to-read display. An internally regulated heating system ensures stable operation even at extremes of temperatures, and the new robust housing reduces contamination risk and allows for extended use in the harshest environments.

Titan 2 has been designed to comply with international safety standards, including ATEX and IECEx, making it safe for use in any environment, as well as featuring an IP65 Ingress Protection rating. ION Science’s photoionisation detection (PID) technology has been independently verified as the best-performing on the market, providing reliable, accurate solutions backed by outstanding product support. Importantly, the new, unique to Titan 2, MiniPID T2 10.0 eV Sensor features a patented design to nullify potential humidity interference, whilst ensuring a fast response, the highest levels of sensitivity and market-leading reliability.

The Titan 2 service module is designed to be backwards compatible, so in conjunction with a simple firmware upgrade now provides existing Titan customers with a quick and convenient upgrade opportunity.

Summarising, Duncan Johns says: “Benzene is one of the more dangerous VOCs so the Titan 2’s ability to reliably speciate this gas is extremely important in the protection of lives, and with lowering regulatory limits, the instrument’s enhanced sensitivity is a major advantage.”

@ionscience @_Enviro_News  #PAuto #Safety

Process monitor is multichannell.

The launch of the Michell Multi-Channel Process Monitor sees the welcome expansion of the process analyzer range. The MCPM provides up to 6 independent measurement channels with any combination of moisture in gas, moisture in liquids or oxygen sensors to give the user maximum flexibility at lower per-channel cost.

Utilizing the Promet/Liquidew I.S. industrial hygrometer systems for measurement of high pressure, flammable process gases and/or vaporized liquids, with optional Minox-I oxygen measurement transmitters.

• Designed for safe-area operation with a single easy-to-use 7” color touch screen, displaying moisture content / dew point or O₂ and analysis pressure or temperature for each channel.
• Integrated Galvanic Isolation type barriers for Exi measurement transmitters
• Three 4...20 mA per channel, with user-definable outputs
• Two alarm relays with user-programmable set points per channel, with additional system alarm
• Full data logging including measurement parameters and error codes
• Modbus RTU over RS485 and Modbus TCP/IP

The Multi-Channel Process Monitor (MCPM) is a flexible multi-channel analyzer designed to provide real-time, multi-parameter displays for our industrial hygrometer systems, for measurement of high-pressure process gases and vaporized liquids on natural gas platforms and terminals, petrochemical plants and industrial gas manufacturing facilities.

Optional oxygen electrochemical sensors offer additional capability for percentage and ppmV O₂ measurements. Combined with a choice of PST sensors and proven sample conditioning system design-engineering capabilities, the system provides a multi-channel online instrument for both flammable and non-flammable gases, that is reliable and easy to operate.

@Michell_Inst @ProcessSensing #PAuto

Seamless and secure access to an extended digital ecosystem.

Process controller increases performance and enables plant-wide digitalization, offering a non-invasive modernization of the installed base.

ABB has launched its latest release of ABB AbilityTM Symphony® Plus distributed control system (DCS) to further support digital transformation for power generation and water industries. With more than 40 years’ experience of total plant automation, the latest version of Symphony® Plus will further support customers’ digital journey through a simplified and secure OPC UA1 connection to the Edge and Cloud, without interfering with core control and automation functionalities.

“In developing the latest release of Symphony® Plus, our focus has been on creating innovative technology that gives customers access to an extended range of digital applications,” said Joerg Schubert, Head of Product & Portfolio Management, Process Automation Systems, ABB. “Our ultimate goal is to help society and industry achieve a more productive, sustainable future through safe, secure and seamless operations.”

The new Symphony® Plus delivers customers access to digital solutions, such as fleet asset management enabled by ABB Ability™ Genix Asset Performance Management. It also enables users to access process and alarm data from mobile devices through the ABB Mobile Operations application, allowing them to stay updated to react faster, reduce downtime, and save costs.

View anywhere

Critical data can now be viewed anywhere, anytime, thanks to HTML5 web-based operation and engineering tools, promoting collaboration, improving plant uptime and performance. Flexible field device management has also been enabled with ABB’s Field Information Manager (FIM)[2], making the configuration, commissioning, diagnostics, and maintenance of fieldbus instruments quicker and easier.

A newly added SD Series e-Class process controller offers a low-risk, low-disruption retrofit solution for traditional Harmony Rack (HR) installations. It brings increased speed, higher capacity, and more functionality to HR systems. In doing so it delivers innovation with continuity, enabling plant-wide digitalization while minimizing impact on process operations and system infrastructure.

12.1 inch display.

Designed and developed for human-machine interface applications.

Review Display Systems (RDS) has announced the introduction of a 12.1-inch TFT display from leading industrial LCD manufacturer Tianma. The new P-series NL12880BC20-32F display module features WXGA resolution (1280 x 800 pixels), a wide 16:9 aspect ratio and delivers excellent optical performance with the implementation of SFT (Super Fine TFT) technology.

Justin Coleman, displays division manager, RDS said, “P-series display modules from Tianma have been designed and developed for use in a wide range of human-machine interface (HMI) applications where guaranteed, long-term operation in challenging application environments is a necessity. Offering a technical specification that provides excellent optical performance, the Tianma 12.1-inch P-series display delivers bright, saturated colour display images that can be easily observed from all viewing directions.”

Tianma P-series (Professional series) TFT displays have been designed and developed to deliver exceptional optical performance and meet the demanding requirements of the industrial and medical display markets and applications where reliable and consistent operation is considered essential.

The 12.1-inch display module exhibits exceptional optical performance with a contrast ratio of 1000:1 and a high brightness, long-life LED backlight providing a brightness specification of 1100cd/m² which creates display images that are bright, colourful, and concise.

SFT (Super Fine TFT) technology is Tianma’s implementation of IPS (in-plane switching) technology, where optical performance, colour saturation and image stability are significantly improved over standard TFT display technology - where brightness and colour will change with respect to viewing angle. Viewing angles of 88 degrees in all directions (up/down, left/right) can be achieved with SFT.

The 12.1-inch module features mechanical outline dimensions of 277.77mm (l) x 180.6mm (w) x 9.0mm (d) and an extended operating temperature range of -30°C to +80°C. A 20-pin LVDS interface supports 24-bit RGB data which enables a colour palette of up to 16.7 million colours.

The module is suitable for use in a wide range of industries including construction, agriculture, medical, factory automation, manufacturing, and in-vehicle systems.

 @ReviewDisplays  @ReVis_Solutions #PAuto #Display

Monitoring methane emissions.

Continuous methane emissions monitoring solution for the energy industry Sensirion Connected Solutions has launched Nubo Sphere, its end-to-end solution for supporting customers in the energy industry with locating unintentional leaks and quantifying methane emissions in a cost-effective manner.

The reduction of methane emissions is being addressed by new regulations and ESG standards, investors and the public with a distinct call to action. Many industries, such as the energy sector, must act – and act quickly. However, existing methane detection technologies face several limitations: they only measure periodically and are therefore inaccurate, cumbersome and expensive.

Thus Sensirion Connected Solutions has developed a methane emissions monitoring solution, “Nubo Sphere,” which allows companies in the energy sector to continuously monitor their assets remotely and fulfill new regulations and ESG requirements. Nubo Sphere is an end-to-end solution that provides high-performance emissions detection, location and quantification at a low total cost of ownership. The compact and robust design ensures reliable operation and high-fidelity data from any oil or natural gas infrastructure at all times.

“Sensirion’s unique expertise in environmental sensing, built up over the last 20-plus years, has propelled us to become the go-to supplier for air quality, gas monitoring and flow sensing. Nubo Sphere is here to set new standards in continuous monitoring technology. With its robust, future-proof and easy-to-use design, Nubo Sphere drives actionable data that will streamline operation efforts and address emissions seamlessly, helping to empower customers’ ESG initiatives,” says Susanne Pianezzi, Sales Director at Sensirion Connected Solutions.

As part of Sensirion, a leading global manufacturer of microsensors and systems, Sensirion Connected Solutions can rely on established production processes and high supply capabilities to offer a scalable solution and excellent lead times for customers. 

@sensirion #Energy #Environment 

Transformer monitoring.

As part of an initiative to safeguard reliable power output and reduce risk, a biomass power plant in the north of the Netherlands has installed a continuous transformer monitor. The Vaisala MHT410 continuously measures three key parameters in transformer oil – moisture, hydrogen and temperature. Owned and operated by the energy company Eneco, the Bio Golden Raand plant produces steam for local industry as well as power, with a capacity of approximately 135 MW thermal and 49.9 MW electrical.

Background.
Transformer materials can deteriorate over time, resulting in the potential for costly faults, repairs and downtime. However, the development of transformer faults results in the accumulation of dissolved gases in the transformer oil, so this oil is routinely tested as part of a preventative maintenance program. Eneco’s transformer gas monitor was installed to provide continuous data and reduce the requirement for periodic oil sampling and laboratory analysis.

Eneco Transformer

“We discussed our requirement for the early detection of potential issues with our local service provider, Flux Transformer Services,” explains Laurens Freriksen, a project manager and maintenance specialist for Eneco. “They suggested that we should consider using one of Vaisala’s online monitors to support the planning and optimization of preventive maintenance; to extend the lifespan of our transformer, and reduce the risk of unexpected and costly outages.”

Vaisala’s Andreas Hilgers then visited the site to demonstrate two options; the MHT410 which monitors a single gas (hydrogen), and the OPT100 which is a multi-gas DGA (dissolved gas analysis) monitor. Subsequently, the MHT410 instrument was installed by Flux TS, and Laurens says: “We have benefited from online measurements for around one year now, and it has been very reassuring to see low hydrogen levels in the transformer oil, irrespective of the transformer load.”

Bio Golden Raand Power Station.
Biomass is used as a feedstock at the Bio Golden Raand plant (NL) to generate energy from wood waste. This form of power generation helps to reduce the consumption of fossil fuels. The plant uses non-hazardous Grade B waste wood. This type of waste may contain Grade A wood (mainly from packaging waste, scrap pallets, packing cases and cable drums, and process off-cuts) together with other waste wood sourced from construction and demolition activities, transfer stations, civic amenity sites and the manufacture of furniture from solid wood.

Every year, the plant processes approximately 300,000 tons of waste wood that arrives in Delfzijl (NL) by ship and truck from the Netherlands and surrounding countries. The wood is passed to a boiler fitted with a circulating fluidized bed furnace operating at 900°C. Flue gases from the furnace pass through three heat exchangers to a water steam circuit, where steam at 90 bar with a temperature of 520°C is produced. This steam can be delivered directly to local industry, or it can be used to drive a steam turbine, which in turn drives a generator that produces electricity.

Generator step-up transformers provide the critical link between a power station and the transmission network. These transformers step up the voltage from generator level to the transmission voltage level, which steps down the current and thereby reduces the loss of energy as heat and ensures efficient power transmission over long distances. Typically, generator transformers operate continuously 24/7 so they need to be extremely reliable.

Transformer oil.
Generator transformers are generally oil-filled to provide insulation and cooling. The transformer at Bio Golden Raand, for example, contains around 20 tonnes of oil. A special mineral oil is used for its chemical properties and dielectric strength, and this is routinely tested as part of an effective preventative maintenance program for the transformer.

Oil degradation occurs when its molecules break down under the influence of thermal and electrical stresses due to transformer faults such as discharges or hot spots, for example. This degradation raises the levels of hydrogen, carbon oxides and hydrocarbon gases in the oil. Hydrogen concentration increases with all fault types, but the ratio of hydrocarbons depends on the fault type.

Testing and monitoring transformer oil.
Traditionally, transformer oil samples are collected once or twice per year and sent for laboratory analysis to determine the level of gases. This spot sampling method provides an indication of dissolved gases and oil quality at one moment in time. The main advantages of continuous monitors therefore, are that they are able to reveal trends so that users can correlate gas levels with transformer load, for example. Importantly, by measuring continuously, DGA monitors can provide early warnings of faults.

The levels and trends of dissolved gases can be used for fault identification, and this is the subject of a Cigré Technical Brochure (Ref.783) on DGA Monitoring Systems. This document describes the different types of DGA monitors, and includes an impressive performance evaluation of monitors including Vaisala’s OPT100.

In addition to hydrogen, the MHT410 also measures temperature, which is a key indicator of faults. Moisture in oil is also measured by the device because moisture decreases the dielectric strength, accelerates cellulose (insulation) decomposition, and increases the risk of bubble formation at high temperatures.

DGA monitoring at the plant.
Explaining the reasoning behind the installation of the Vaisala MHT410, Laurens Freriksen says: “A power plant transformer is one of the most valuable assets in a power network - ours is around 10 years old and operates continuously. However, there is no redundancy so it is important for us to be able to monitor its condition and performance closely.

“We chose the MHT410 because it offered an opportunity for the early identification of potential problems, which is an important risk reduction measure. Early fault identification enables timely corrective measures such as transformer service, oil change, repairs and possibly transformer load management through customer engagement. If the transformer indicates a fault through increased hydrogen levels, it may also be necessary to deploy a multigas monitor such as the OPT100, in order to obtain a full fault diagnosis.”

Laurens Freriksen

Data from the MHT410 continuously feeds into the Eneco digital control system, which Laurens is able to access from his laptop. This means, for example, that he is able to track transformer load on the same screen as the MHT410 measurements. “The digitization of assets is an important issue for our industry, and this is a good example,” Laurens adds. “Remote access to live data informs decision making, lowers risk and was an enormous benefit during the Covid lockdown, because it meant that we could check the transformer at any time, from anywhere.”

The MHT410 has been set to raise a high level alarm at 100ppm hydrogen and a very high level alarm at 150ppm. In addition, an alarm will be issued if there is a sudden increase in the readings for hydrogen, moisture or temperature. However, Laurens is pleased to confirm that during the first year of operation there have been no alarms, with hydrogen readings typically ranging between 2 and 15ppm, with no significant effects during periods of high load.

Robust power transformer monitor.
Designed for quick and easy installation with almost no maintenance requirement, the MHT410 has a low cost of ownership. “This is important,” explains Andreas Hilgers. “However, the cost of DGA monitors is negligible in comparison with the value of the assets that they help protect, or in comparison with the cost of outages.

MHT410 Installation

“One of the main advantages of digitization is a reduction in the need for unnecessary site visits, so it makes sense to install a Vaisala monitor that does not incur an extra service requirement." Frans van Hofwegen from Flux TS agrees. He says: “This is a good example of cooperation between Vaisala, Flux and the end-user; combining knowledge and experience to achieve the desired goals. As the first MHT410 that we have installed in the Netherlands, the device at Bio Golden Raand represents a great start to our relationship.”

The MHT410 takes measurements with an in-situ probe, so there is no requirement for pumps or membranes. With no consumables or moving parts that could fail, the instrument is encased in an IP66-rated metal housing equipped with a weather shield. Every unit is individually tested for a pressure of at least 10 bar and also withstands vacuum conditions. Special attention has been given to EMC tolerance; for example, all electrical connections are isolated. In addition, the MHT410 has been designed to tolerate short-term power outages.

In brief.
For Eneco, the installation of the Vaisala monitor is essentially a risk reduction measure, but as Laurens explains: “It is very reassuring to have constant visibility of the transformer’s condition. However, the key advantage is that it buys us time – time to plan an effective strategy if oil conditions deteriorate - to optimize the performance of the transformer and to extend its working life.

“We are proud to be leading the way in the Netherlands with this form of digitization, and since the MHT410 was installed, we have received a great deal of interest from our colleagues in other sectors, such as wind power.”

@VaisalaGroup @_Enviro_News #Eneco #Power #PAuto

New range provides diverse display compatibility.

A new family of TFT display modules have been introduced by Review Display Systems (RDS). Display manufacturer Chefree has designed and developed the Family Model Series of compatible TFT displays that all feature a common, universal 30-pin data interface.

The Family Model Series includes display modules with traditional 4:3 and 16:9 wide aspect ratios, and a range of sizes and resolutions including:  5.0-inch WVGA (800 x 480 pixels), 7.0-inch WVGA (800 x 480 pixels), WXGA (1280 x 800 pixels), 8.0-inch HD (1280 x 720 pixels), 8.4-inch SVGA (800 x 600 pixels), 10.1-inch WXGA (1280 x 800 pixels), WUXGA (1920 x 1200 pixels) and 10.4-inch XGA (1024 x 768 pixels), 12.1-inch WXGA (1280 x 800 pixels) & 15.6-inch Full HD (1920 x 1080 pixels)

The Family Model Series product range implements a universal 30-pin connector which supports a 24-bit LVDS interface, enabling a colour palette of up to 16.7 million colours, a 3.3v power circuit, a 12v LED backlight driver providing backlight dimming, and an EETI touch controller offering support for USB or I²C interface for projected capacitive touchscreens.

The display modules also provide excellent optical performance with the implementation of IPS (in-plane switching) LCD technology which enables highly consistent colour and image reproduction, and wide viewing angles. High brightness options are available with brightness specifications ranging from 350cd/m² up to 1000cd/m². Operation in extreme environments is supported with a wide operating temperature range of -30°C to +85°C.

Justin Coleman, display business manager, RDS said, “One of the significant benefits of the new Family Model Series is the wide range of display sizes and resolutions available which enables the ability to easily migrate between different display formats and yet still retain the same drive electronics and display interconnect. The Chefree range of TFT display modules provides a simple, reliable, and cost-effective solution that can be used across a wide range of products and systems.”

@ReviewDisplays @ReVis_Solutions #Pauto 

Process monitoring for medical apps.

Increased interest from the MedTech sector since the introduction in late 2020 of the new medical compliant versions of Kistler’s ComoNeo cavity pressure monitoring and maXYmos manufacturing process monitoring systems make Stand G26 at Interplas 2021 the ideal opportunity to show the new products to the British plastics industry.

Kistler MaXYmos Med version

ComoNeo 4.1 has several new features needed to comply with the medical market requirements including LDAP Windows authentication and extra logging to store all device changes. The ComoNeoPREDICT, a DoE model based system uses AI and supervised machine learning algorithms based on neural networks to predict the characteristics of injection-moulded parts.

As more injection moulders are providing assembly services to their MedTech customers, the validation of the manufacturing process becomes essential. The Kistler MaXYmos ML, the first process monitoring system to meet the strict FDA and the new European Medical Device Regulations (MDR) for quality assurance in the MedTech sector, simplifies the validation process by delivering 100% confirmation that each step in the manufacturing process has been carried out within the product specification.

The unique combination of Kistler’s ComoNeo 4.1 and MaXYmos ML ensure conformity with both FDA and European MDR whilst delivering higher productivity, zero rejects and accurate costings.

@InterplasUK  #Kistler, #Medical

Oceanographic monitoring group appointments.

Two exceptional new members to the Teledyne Webb Research Glider team. Shea Quinn who is joining the team as the new Product Line Manager. Cordielyn Goodrich is a Customer Support Applications Engineer and member of the Glider Support Team.

Shea Quinn (top) and
Cordielyn Goodrich

When questioned about the potential impact of the new team members, Arnar Steingrimsson, Senior Director of Business Development – Vehicles, Teledyne Marine said, “We are excited to have Shea and Cordielyn join the Slocum glider team at Teledyne Webb Research. Both have a strong background in unmanned vehicles combined with existing connections to the Slocum user community and a customer centric approach that will both improve the overall Slocum customer experience and ensure that the Slocum glider maintains its position at the forefront of glider technology for years to come.”

In his new role, Shea is responsible for driving the product line development for the gliders and bringing voice of customer to the engineering and development process within the company. Shea will support the outside sales teams, agents, and customer base to assure that the products that are delivered meet customer expectations and specifications. Shea comes to Teledyne Webb Research from Lockheed Martin where he held several positions within the engineering group including most recently, Engineering Project Manager. Shea’s work experience at Lockheed includes a variety of unmanned and remotely operated vehicle projects. Shea earned his Bachelor of Science in Electrical Engineering at Villanova University and a Masters of Engineering in Systems Engineering and Project Management from Cornell University.

In Cordie’s new role, she is providing customer support and training for users, creating and updating user documentation, piloting TWR gliders, and assisting in final test of new vehicles and beta testing of new Slocum hardware and software. Cordie joins us from the Bermuda Institute of Ocean Sciences (BIOS) where she was a Glider Research Specialist managing the Mid-Atlantic Glider Initiative and Collaboration (MAGIC) Lab. Cordie received her Bachelor of Mathematics from Washington College and a Master’s degree in Marine Studies from the University of Delaware, College of Earth, Ocean, and Environment.

• See also Oceanographic pioneer honoured (19/1/2021)

@TeledyneMarine @mrossiTDY #Oceanographic #Research

Air Quality Monitoring at 40°C below Zero!

Most people think of the Arctic as a highly pristine clean environment, but this is not always the case. During the long dark Arctic winter, the urban atmosphere can become extremely polluted. Indeed, at some point during the year, the remote Alaskan city of Fairbanks turns into the most polluted city in the whole of the US.

This is due to the very cold Arctic winter when emissions of gases and particles (such as from wood-burning stoves, traffic, power stations) can become trapped locally at ground level due to the very stable meteorological conditions, with poor vertical mixing. Concentrations of gases and particles thus become very high, exceeding air quality limits as set out in The Clean Air Act and managed locally by the Alaska Department of Environmental Conservation. Fairbanks, Alaska is currently designated as a non-attainment area for PM_2.5 and a Maintenance Area for Carbon Monoxide.

In order to better understand these conditions, a research team was established to quantify air pollution in Fairbanks throughout the Arctic winter. Scientists Tjarda Roberts, Kathy Law, and Bill Simpson plus other experts from CNRS France research laboratories (LPC2E, LATMOS, …) and the University of Alaska (Fairbanks USA) are pursuing several objectives that can inform effective decision making to improve air quality. Specifically, to characterise local emission sources, understand the atmospheric processing of gases and particles and correlate the measurements of the atmospheric pollutants with observations of the local meteorology and boundary-layer conditions.

Tjarda Roberts explains, “for this, we needed reliable, automated instruments that could withstand the harsh Arctic winter conditions. We deployed two Praxis instruments from South Coast Science throughout the whole winter season (November 2019 to April 2020) to characterise gas and particle pollution at various sites across Fairbanks.

“The instruments measured CO, NO, NO2, Ozone, and size-resolved particles and operated autonomously throughout delivering high-resolution air quality data in real-time (via SIM card). The Praxis proved to be highly reliable under the extreme Arctic conditions, even as temperatures reached as low as -40 C.”

This work by Roberts et al. has an important contribution to make towards improving air quality and human health in the region. This isn’t a new problem. Back in 2018, the American Lung Association identified Fairbanks as the number one most polluted city for year-round particle pollution. This problem was compounded further last year by raging forest fires, reportedly degrading the air quality across most of the state.

Last winter's air measurement campaign* precedes a bigger international-effort on arctic wintertime atmospheric chemistry that is planned for this coming Winter in Fairbanks (unless delayed by Covid19), to which the US has committed significant funds in a project called ALPACA (Alaskan Layered Pollution And Chemical Analysis).

Where significant funds have been committed to assisting the understanding of air pollution, it is important that the outcomes provide value for money and support real, positive change. The high reliability of devices and measurements in this challenging environment creates robust data outputs. It also allows the researchers to concentrate on more sophisticated modelling. The incentives for change are made visible resulting in increased possibilities for action on air quality.

*Funded by the French National program LEFE (Les Enveloppes Fluides et l’Environnement), IPEV, Paris-OVSQ and Orléans Labex Voltaire.

#Environment  #South_Coast_Science @AlaskaDEC

High risk internal corrosion levels.

DataManager v8.2 analysis software continuously monitors high risk internal corrosion levels in hydrofluoric acid alkylation units to prevent acid leaks and unplanned shutdowns, and offers better predictability of equipment lifespan

Emerson’s new DataManager software v8.2 helps refiners monitor corrosion of hydrofluoric (HF) acid alkylation units to prevent costly, unplanned shutdowns and maximise profits and productivity. DataManager Analysis Software for Rosemount™ Wireless Permasense corrosion and erosion monitoring systems offers continuous sensor monitoring that provides early detection of corrosion in HF acid alkylation units and mitigates the risk of loss of containment.

“Today’s refineries require monitoring technology that can safeguard their people and their business,” said Jake Davies, global corrosion product director at Emerson’s Automation Solutions business. “Reducing the risks from HF acid attacks and minimising the potential for leaks allows facilities to better forecast equipment lifespan while also securing the health and safety of their employees.”

Alkylation units ensure facilities meet gasoline quality specifications and allow for the production of premium gasoline grades, adding significant economic value to the refinery operation. These units are extremely susceptible to aggressive corrosion. Corrosion can lead to an HF release, which may cause significant production loss and place the health and safety of the refinery staff and local community at risk.

Measuring corrosion damage in HF acid alkylation units using traditional methods is difficult. Iron fluoride can scale and build up on the inside of pipes, confusing normal ultrasonic thickness measurements. Additionally, traditional intrusive probes or frequent manual inspections present safety risks due to the hazardous environment of these units.

Emerson’s new version of DataManager solves these problems by helping refiners gain a better understanding of the correlation between corrosion rates and upsets or changes in process conditions.

Engineered with a unique new signal processing module, the solution delivers data directly to the engineer’s desk with wireless, non-intrusive sensors that communicate with an Emerson Wireless Gateway, reducing the frequency of manual inspections. These sensors are designed to withstand harsh, potentially high-temperature refinery conditions.

#PAuto @EMR_Automation @Emerson_News @Rosemount_News @HHC_Lewis