Key hurdles to accelerating EV charging infrastructure.

A new Fluke survey just released reveals that while 68% of respondents feel the EV industry is behind the adoption curve, 92% remain confident that current standards and regulations will pave the way for long-term success in EV charging infrastructure. The Fluke commissioned survey gleaned insights from more than 400 EV charger original equipment manufacturers and technicians in the UK, USA, Germany, and the Netherlands. Survey results also demonstrated that despite incentives throughout the US and Europe, and with strong consumer demand driving EV adoption, 47% of respondents believe the industry is 25–50% behind the adoption curve, while 17% believe it to be more than 50% behind. Notably, 40% of U.S. respondents predict that widespread charger availability won’t meet demand for up to seven years, or longer.

The survey identified charger maintenance as a top concern for the future of the EV industry, with 36% of respondents identifying it as a key challenge. Adding to the complexity, 44% pointed to inoperable chargers as one of the biggest hurdles facing the EV charging infrastructure, closely followed by 40% who cited software incompatibility as a significant obstacle. Compounding these challenges, 88% of respondents highlighted a critical skills gap within the EV workforce, signaling an urgent need for training and development to support the industry's growth.

Summary: • Over 68% of those surveyed acknowledge the EV industry is falling behind on the adoption curve, highlighting sector-wide challenges. • 40% of respondents predict that widespread charger availability will lag behind demand for up to seven years or longer. • 44% cite inoperable chargers, and 40% highlight software incompatibility as major hurdles to EV charging infrastructure. • 32% of respondents cite predictive maintenance, and 31% highlight artificial intelligence as key to a successful EV charging strategy.

"I'm encouraged that while 68% of respondents recognize a gap in industry adoption, the survey highlights a strong sense of confidence as industry leaders take proactive steps to address critical challenges," said Alex Chillman, Fluke Vice President of Innovation. "To pave the way for sustained industry growth and innovation, we must prioritize comprehensive worker training and ensure the availability of a reliable, well-maintained charging infrastructure. Charger maintenance also remains a significant concern and addressing it will be essential to meeting the growing demand for electric vehicles."

The survey results underscore Fluke’s call for greater emphasis on proactive maintenance strategies and workforce development to address the skills gap and meet the growing demand for reliable EV charging infrastructure. Respondents identified key factors critical to a successful EV charging strategy, with 32% highlighting predictive maintenance and 31% citing artificial intelligence as essential for optimizing performance.

Additionally, resilient infrastructure design, remote monitoring and diagnostics, and the adoption of standardized best practices were identified as vital for ensuring the reliability, efficiency, and adaptability of the evolving EV charging ecosystem.

"The EV industry is at a defining moment—growth is accelerating, and the demand for reliability has never been higher," said Fluke Chief Product Officer Vineet Thuvara. "Our research reveals a critical need to close maintenance gaps, upskill technicians, and ensure every charging point delivers peak performance. As PDMs (Power Distribution Modules) expand, power quality at every node becomes mission-critical. The path to a sustainable future depends on a smarter, more resilient infrastructure."

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@FlukeCorp @NapierPR #TandM Automotive #EV

Powering the future of solar.

OEMs, technicians, and installers are optimistic about solar's future, many believe the industry is hindered by gaps in data and understanding smart technology.

Fluke Corporation has released new survey findings highlighting key challenges for the solar industry on its path to a net-zero future. The survey identifies improving panel efficiency, transitioning from reactive to predictive maintenance, and adopting smart technologies as top priorities. Crucially, data emerges as the driving force behind innovation and operational efficiency, offering solutions to these pressing challenges.

The survey, conducted by Censuswide on behalf of Fluke, engaged over 400 solar OEMs, technicians, and installers across Britain, Germany, Spain, and the USA to gain insights into their perspectives on the pressing challenges facing the solar industry. The survey results also highlighted their attitudes toward emerging trends and their expectations for how the future of solar energy is likely to evolve in the coming years.

Summary:

• 63% predict that solar will lead their country’s energy transition.

• 91% are concerned about solar panel efficiency, and 39% cite inverter failures as a common issue.

• Nearly a third use reactive maintenance, while over half prioritize adopting predictive maintenance.

• 59% stressed the need to train technicians in advanced diagnostic tools to address evolving challenges.

• 45% view AI integration in solar panel design, optimisation, and maintenance as a key opportunity.

The research revealed that nearly two-thirds of respondents (63%) believe solar will become the dominant energy source in their country. However, it also highlighted significant challenges that must be addressed to turn this optimistic vision into reality and pave the way for a solar-powered future.

“The adoption of smart technologies is going to be critical for companies to gain a strategic edge,” says Vineet Thuvara, Chief Product Officer, Fluke. “Businesses are increasingly keen to automate their maintenance operations, with approaches like condition monitoring and predictive maintenance, and those that don’t utilize new AI enabled technologies - and their capabilities for collecting more data and gaining more knowledge - will be left behind.”

One of the challenges that emerged in the survey’s findings is the need to rapidly shift from reactive maintenance to a more proactive approach. With 91% of those surveyed reporting concerns about the efficiency of the current generation of solar modules and 39% of respondents identifying inverter failures as a common issue, it’s clear an effective maintenance strategy is a necessity. Nearly a third of all respondents described their current maintenance strategy as reactive, while more than half indicated that implementing predictive maintenance was a key priority.

Thuvara continued, “The next step, and the real opportunity to overcome the challenges facing the future of the solar industry, lies in the use of smart tools to analyze this data, and benchmark new data against historical data to detect issues before they risk causing failures. This is where using advanced diagnostic tools, and training technicians on how to use them will help maximize solar panel and maintenance efficiency.”

The skills shortage emerged as a significant concern, especially as data tracking through smart technologies becomes more integral to the solar industry's future. A notable 59% of respondents emphasized the importance of training technicians to effectively use advanced diagnostic tools to meet evolving challenges. Additionally, 53% highlighted the need for more focused training in electrical troubleshooting and diagnostics, underscoring the urgent need to equip the workforce with the skills to navigate the industry's technological shift.

In a positive sign, nearly all respondents are taking proactive steps to improve system efficiency through diverse strategies, including investments in module optimization software and collaborations with research institutions. Notably, 45% of respondents see the integration of AI in solar panel design, optimization, and maintenance as a promising opportunity for advancement. Additionally, 36% are eager to adopt AI-powered diagnostics to enhance maintenance efficiency. However, challenges remain: 28.7% are still relying on a reactive maintenance approach, with over 52% depending on external services rather than in-house maintenance teams.

More than half of those surveyed also identified supply chain resilience as a major concern for installers, with macro-economic and geo-political trends continuing to create uncertainty. Fluke’s Will White, Solar Application Specialist, explains: “Organisations are continuing to search for solutions to tackle persistent supply chain issues, aiming to find the sweet spot between adaptability, transparency, affordability, and accessibility. It’s positive to see that the industry remains confident in finding this sweet spot to enable solar to be the dominant renewable energy source in the future.”

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@FlukeCorp @NapierPR @censuswide #Solar #Automation #TandM

Pocket-size mobile thermal camera.

Enables electricians, HVAC technicians and contractors to access thermal imaging with their smart phone, for accurate temperature measurement on the go, or in hard-to-reach places.

The iSee Mobile Thermal Camera just launched by Fluke, is a pocket-sized, portable thermal camera with the resolution to deliver detailed image quality comparable to professional cameras, with full temperature range analysis. Utilized by inserting the hardware into a smartphone, the iSee Camera detects heat output, which can highlight abnormal temperatures easily and efficiently. Prioritizing the worker, the portability of the iSee camera is particularly beneficial for roles that require accurate thermal imaging from a safe distance or on the go.

Able to be launched in one second and weighing just under 28g, the iSee Camera is designed for electricians, HVAC technicians, contractors, and other professionals who need an easier way to capture detailed thermal images for accurate temperature readings. The iSee camera provides detailed image quality with high resolution (256 x 192 pixels), high temperature range (-10 to 550 °C), accuracy (±2% or -15.7 °C) and a 25 Hz frame rate that makes it suitable for use in many applications, including electrical and mechanical inspections, inspection service, HVAC inspection, product R & D, quality control, and more.

“We designed the iSee Camera to bring safety and convenience to thermal inspections without compromising the power and precision professionals need to do their jobs,” said Hector Martinez, Product Manager, Thermal Imaging, Fluke. “The new resolution in iSee allows users to check panels and other connections for abnormal heating from a safe distance without putting themselves at risk. This will be the camera of choice for thermographers who need portability but demand safety and high-quality images.” The iSee Camera features include:

• Powerful temperature range analysis - Never miss any details with the camera’s real-time high and low temperature markers, with comprehensive temperature analysis for spot, line and area, supported with a professional thermal imaging app.
• Real-time image sharing for fast and easy communication - With easy image and video management through real-time communication, users will find ease in image annotation for smooth communication.
• Small, durable and portable, launch in only seconds - With a light, compact design, the iSee is made of high-quality aluminum and up to 1 meter drop tested.
• Suitable for various smart device models - The iSee is compatible with the iPhone and iPad iOS and Android and HarmonyOS.
• The iSee application features interfaces and menus to enhance the user experience with easy-to-access functions.

The iSee Mobile Thermal Camera, along with Fluke’s comprehensive line of thermal imaging solutions, is available for purchase through local distributors or directly from the company.

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@FlukeCorp @NapierPR #TandM #PAuto #HVAC

Digital Multimeter and Wireless Current Clamp.

Safety and accuracy to work in high-voltage solar environments with capabilities that streamline technician workflows

The Fluke 283 FC Solar Digital Multimeter and the Fluke a283 FC True-RMS Wireless Clamp which enable Solar professionals to work more confidently, without compromising safety in high voltage environments such as a testing individual panels, strings or invertors in a utility-scale solar photovoltaic (PV) array, have been introduced by Fluke.

The new 283 FC Digital Multimeter is designed to enhance safety and increase productivity, while also providing technicians with accurate, reliable, and repeatable results.

The Fluke 823 FC/PV Solar Kit includes CAT III 1500 V DC safety rated accessories that enable technicians to work confidently in high-voltage environments. With Staubli MC4 test leads, professionals can quickly make reliable, secure connections to modules or strings to test DC voltage up to 1500 V DC, well suited to utility operations.

The TL175-HV CAT III 1500 V / CAT IV 1000 V rated silicone test leads offer flexibility for testing voltage, millivoltage, resistance, continuity, and capacitance on inverters, combiner boxes, PV arrays, and individual PV modules.

"Our digital multimeters are renowned for their exceptional accuracy, durability, and safety features making them the preferred choice of professionals across various industries for reliable and precise measurement,” said Jason Waxman, President of Fluke Corporation. “The Fluke 283 FC is uniquely positioned to cater to this market with both CAT III 1500 and CAT IV 1000 ratings prioritizing features that increase efficiency safety and reliability. It’s a powerful all-in-one tool for solar professionals."

Fluke 283 FC/PV Key Features and Benefits:
• Highly Accurate Measurements: Provides precise voltage measurements for accurate frontline troubleshooting.
• 60 A AC/DC Current Measurements: Safely troubleshoot individual strings of modules with the a283 FC wireless current clamp.
• Visual and Audio Polarity Indicators: Help prevent accidental module wiring issues.
• User-Defined Limit Gauge: Quickly make go/no-go troubleshooting decisions.
• Unique Multimeter Readiness Self-Check: Ensures your meter is ready to test, providing confidence.
• Large bright backlit display and illuminated keypad: ideal for working in dark environments.

The a283 FC True-RMS wireless current clamp simplifies the troubleshooting process without compromising safety and reliability. It measures both AC and DC current up to 60 A, ensuring precise readings for solar installations, electrical systems, and industrial equipment. Its thin jaw is designed specifically for cramped spaces like combiner boxes or inverters. Prioritizing safety at every step, the non-contact design allows for safe connections without touching live wires, plus wireless connectivity eliminates the hassle of tangled wires, allowing for measurements from a safe distance.

With the Fluke 283 FC digital multimeter and a283 FC wireless current clamp, technicians can measure voltage and current simultaneously and automatically calculate VA power. This feature eliminates the need to change the measurement setup, providing seamless and efficient data collection in the field.

Utilizing Fluke Connect™ with the Fluke Cloud Storage capability provides 283 FC users with an enhanced troubleshooting experience by allowing the 283 FC to transmit measurements to a smartphone or tablet for detailed analysis that is uploaded to the cloud.

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@FlukeCorp @NapierPR #TandM #PAuto #Solar.

PV Analyzer and I-V Curve Tracer.

Major step forward in serving the large-scale solar utility market.

The new Solmetric PVA-1500HE2 PV Analyzer and I-V Curve Tracer has been launched by Fluke. The announcement means that installation and maintenance engineers working on large-scale solar photovoltaic (PV) arrays and farms can now test up to 1500V and measure high efficiency (HE) strings up to 30A continuously.

The company also introduced the Fluke Solmetric PVA-1500T2 PV Analyzer and I-V Curve Tracer, which can measure 3.5MW in under an hour and handle up to 30A for strings of modules < 19% efficiency and 10A for strings of high-efficiency modules with ≥ 19% efficiency. 

Will White, Fluke solar application specialist, says “The Solmetric name is widely respected around the world and bringing these high-quality products into the Fluke family means we now have tools in our portfolio that can test the entire solar sector. No other I-V curve tracer in the world can offer users such impressive levels of performance, efficiency, throughput and reliability as the Fluke Solmetric PVA-1500HE2.”

With the Fluke Solmetric PVA-1500HE2 PV Analyzer and I-V Curve Tracer, solar energy engineers, energy consultants and field technicians have access to a unique tool that boosts on-site productivity when verifying PV performance. The device minimises the time required for each testing cycle by delivering unprecedented measurement throughput speeds and provides a much higher return on investment than other PV testers by delivering superior levels of stability and accuracy.

The Fluke Solmetric PVA-1500HE2 provides best-in-class I-V curve tracing for large-scale solar installations. Similar products can often struggle to obtain accurate readings due to high capacitance levels and are incapable of recording data continuously without overheating. Having to disconnect an I-V curve tracer until it cools down is disruptive in an environment where time is crucial but the Fluke Solmetric PVA-1500HE2 eliminates this problem because it can be used throughout the day without any interruptions.

The Solmetric kits.
For optimal user experience, Fluke has bundled the new PV Analyzer into a number of kits. They are the first kits to combine the Solmetric product with such Fluke devices as the TiS75+ thermal camera, the 393 FC Solar Clamp Meter and 87V Industrial Multimeter, and the 1537 Insulation Resistance Tester. 

The company also offers a range of training packages for getting the most out of the Fluke Solmetric PVA-1500HE2 and kits while addressing the shortage of skilled workers in PV installation testing.

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@FlukeCorp @Solmetric @NapierPR #TandM #PAuto #Solar

25th anniversary in test and measurement.

Partnership celebrated with an award ceremony.

Fluke Corporation recently hosted an award ceremony celebrating the 25th anniversary of its Premium partnership with CalPlus GmbH.

Flavio Romano, Senior Director of EMEA Sales, Fluke Corporation said: “The success of our partnership is owed to CalPlus’ unwavering commitment to customer-centricity and excellence in customer service, innovation and technical expertise. CalPlus’ profound product understanding enables them to provide comprehensive training and unmatched support, expediting the discovery of optimal solutions. Their proactive innovation ensures they lead in meeting evolving customer needs. Together, our shared vision for growth in the German market has forged a strategic alliance marked by mutual trust and a relentless pursuit of excellence.”

Upgrade and save 20% for a limited time.

Fluke Calibration is offering European customers the opportunity to upgrade and save 20% on the 55X0A Series of High-Performance Multi-Product Calibrators. For a limited time, customers can trade in their existing precision calibrator regardless of the manufacturer and upgrade to the latest technology. Featuring three advanced models, the 5560A, 5550A and 5540A provide the most compre-hensive electrical workload coverage with the highest accuracy, an intuitive designed front panel, MET/CAL com patibility and much more. 

This limited time offer ends on 28 June 2024.

A leading German specialist distributor for test and measurement equipment and the leading supplier of calibrators for electrical quantities and temperature, CalPlus was formed in 1999 by former employees of Fluke. Today, the company serves customers in all areas of the German economy, including colleges, universities, research institutes and authorities, and is headquartered in Berlin.

The success of the longstanding, historical partnership between the two companies is down to the extensive technical knowledge that the CalPlus sales team has of Fluke Corporation’s products. CalPlus is also the exclusive German distributor for Fluke Calibration’s electrical and temperature calibration portfolio.

In 2022, this expertise enabled CalPlus to secure the largest single order for Fluke Calibration of $6.7 million – $4.5 million on hardware and $2.2 million on Premium Care plans – with a semiconductor and component test systems manufacturer. The accuracy, reliability and stability of Fluke Calibrations’ products are of critical importance to calibration and primary laboratories in Germany.

Jürgen Mau, Managing Director of CalPlus says long-term customer and supplier partnerships are at the heart of CalPlus’ corporate philosophy. “Having Fluke as a Premium partner for 25 years has enabled us to make substantial inroads into the electrical and temperature calibration market in Germany. Over the years, we have also expanded our in-stock range of Fluke’s industrial and networking portfolios to reflect the considerable growth in the renewable energy sector, including solar and wind power as well as electric vehicles. These rapidly evolving markets demand reliable testing and calibration solutions of the highest quality. Fluke is a true innovator in these sectors and enables us to deliver complete solutions to our customers.”

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@FlukeCorp @NapierPR #TandM #PAuto #Germany

Digital pocket guide for cloud-based certification management.

Contains industry research and best practice tips to enable network cabling installers, network engineers and technicians in the Enterprise to optimise their workflows and maximise profitability.

A digital pocket guide for cloud-based certification project management has been launched by Fluke Networks. The new guide identifies key pain points based on industry research and provides best practice tips to enable network cabling installers, network engineers and technicians in the Enterprise to resolve critical issues faster while improving the efficiency of managing network certification tasks.

LinkWare™

Fluke Networks seeks to support professionals installing network cabling – whether in Smart Buildings, on the factory floor or in sophisticated data centres – to optimise their workflows by unlocking the full potential of the LinkWare™ Live Cloud-Based Certification Project Management Service.

Robert Luijten, Test and Measurement Instrumentation Expert at Fluke Networks, says the adoption of cloud-based certification techniques is critical for networking professionals seeking to optimise their workflow and increase profitability. “Our best practice tips are indispensable and will enable readers to unlock the full potential of Software-as-a-Service (SaaS) using Fluke Networks market leading Versiv cabling certification product family and LinkWare Live software solution,” he said. “Free to download and easy to use, the digital pocket guide addresses all the major pain points associated with network cable certification – it’s a fundamental addition to the toolbox of every cabling professional.”

Research-based guidance.
A recent survey of cabling installers, conducted by Fluke Networks, uncovered the most common problems associated with installing network projects, including how many working hours per 1000 links installed are wasted troubleshooting and problem solving.

The survey findings revealed that installers were wasting more than four hours per 1000 links installed due to testing the wrong copper limit. The accurate setup of testing equipment, difficulties with correctly labelling cable IDs and the time required to consolidate data from multiple testers to produce a single project certification report, were also cited as key challenges.

Exclusive savings on copper and fibre testers: Fluke Networks is offering major discounts on some of the best-selling copper and fibre testers for a limited time. Customers can save up to 28% on selected products from the Versiv range, including the DSX CableAnalyzer™ cable testers, CertiFiber™ Pro and the OptiFiber™ Pro range of optical time-domain reflectometers (OTDRs). All products sold in the promotion include a year of Fluke Premium Care – Gold support.

By providing best practice advice, Fluke Network’s digital pocket guide is designed to help network professionals enhance their performance by leveraging the fact that the measurement data as well as tester setups can be regularly synchronized between the Cloud and the testers in the field. This allows accurate project management from any location, prevents tester setup errors and avoids data loss as well.

The best practice recommendations include:
• Uploading results to the cloud multiple times a day
• Setting up the tester remotely with a project manager
• Regular project management checks
• ‘Right first time’ label printing
• Reporting management
• Developing a comprehensive asset management programme

Integrated hardware and software solutions.
The digital pocket guide features valuable information about Fluke Networks’ market leading Versiv™ modular cabling certification platform, which integrates seamlessly with LinkWare Live to provide a complete solution for certifying installed cabling. Key benefits include faster reporting and generation of certificates, visibility of every project from any smart device, and the flexibility to share results easily with customers or vendors.

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@FlukeCorp @NapierPR #TandM #PAuto

Testing resistance.

Two portable and lightweight (1.3 kg) Insulation Resistance Testers for fast, accurate and reliable testing up to 2500 V (DC) have been announced by Fluke.

The high-voltage 1535 and 1537 Insulation Resistance Testers are ideal for industrial electricians, maintenance technicians, electrical engineers and field service engineers looking to simplify frontline troubleshooting and improve productivity. Whether used on the factory floor or in the field at a solar PV installation, for maintenance work on such equipment as motors, transformers or power cabinets, the insulation testers deliver equally rapid and stable resistance measurements and enable users to cover greater workloads with a single tool.

A full portfolio.
Completing the tester range from Fluke in this sector, the 1535 and 1537 Insulation Resistance Testers are capable of taking up to 6500 measurements at 250 V or 1300 measurements at 2500 V with one set of batteries, giving the user complete control. For greater flexibility, test voltages are user selectable and adjustable, and a ramp function is available, which is ideal for industrial or solar PV applications. Resistance measurements can also be taken up to 500 GΩ, whether working on small circuits or high-voltage systems, while the 1537 Insulation Resistance Tester enables measurements to be stored for later review or PC transfer using the Fluke software provided.

Both testers are user-friendly with intuitive user interfaces. The Fluke 1537 has a high short circuit current of up to 5 mA and both testers have enhanced safety rating through CAT IV 600 V and built-in voltage alarm function. At the same time, both units comply with the standard series IEC 61557 and IEC 61010 for safety and IEC 61326-1 for electromagnetic compatibility. Furthermore, Automatic Polarization Index (PI) and Dielectric Absorption Ratio (DAR) calculation means influence of environmental factors on insulation performance can be minimised without the need for additional set-up.

Hans-Dieter Schuessele, Application & Technology Expert and Standardization Manager EMEA, Fluke says: “With these high-voltage 1535 and 1537 Insulation Resistance Testers, operators now only need to use a single device to test a wider range of applications than before in the knowledge that they will always get rapid, stable and reliable results. The new testers put the user in control when carrying out vital maintenance work, whether in industrial and solar PV applications, and help to improve the productivity of electricians and contractors through a range of valuable features.”

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@FlukeCorp @NapierPR #TandM #PAuto

Care support packages for industrial tools.

Customers can cut downtime while ensuring the accuracy, reliability and compliance of acoustic imagers, power quality analysers and more with these plans.

Fluke Premium Care covers the routine calibration and performance checks of tools to ensure compliance with the latest standards as well as the repair and replacement of damaged accessories. Fluke has expanded these packages to include a wider range of market-leading industrial and electrical tools. Top priority technical support is also offered to enable customers to solve critical equipment challenges faster.

Selected tools from Fluke’s range of acoustic imagers, power quality analysers and loggers, multifunction PV testers and performance analysers, ScopeMeters, motor drive analyzers and process calibration tools can now be covered by Fluke Premium Care. 

Chris Ulfig, Technical Sales Manager, Fluke has emphasised that Premium Care should not be seen as additional insurance or an extended warranty.

“Fluke Premium Care is a means of ensuring any gaps in production and performance are kept to an absolute minimum by maintaining the continuity of our customers’ work,” he said. “Less downtime means greater productivity, increased efficiency, higher profits, and more satisfied end-users. Additionally, equipment that is fully calibrated is not just reliable, it is safe – and the safety of personnel is non-negotiable. Fluke Premium Care takes away the headache of accidental damage or worrying about compliance, calibration, and performance testing to make the most out of your tools. It’s a no-brainer.”

Testing, calibration and compliance.
Representing a cost-effective way for customers to keep tools in peak condition, Fluke Premium Care provides coverage above and beyond a tool’s original product warranty, helping users to avoid unexpected downtime caused by damaged test equipment, accessories, or tools that need calibration or repair.

Annual cost comparisons show that upgrading to a Fluke Premium Care plan can save thousands on equipment maintenance and repair. At the same time, the package supports customers who need their industrial tools to be calibrated or performance tested on an annual basis.

Fluke Premium Care’s calibration and performance maintenance service ensures test tools always provide accurate results and comply with the latest standards. With the offer of expedited calibration, repair and freight, Fluke customers can also save time and get back to work faster while maximising efficiency, safety, and productivity in the workplace.

Accuracy and reliability cut operational costs and increase ROI.
Fluke’s ii900 Industrial Acoustic Imager and ii910 Precision Acoustic Imager can now come bundled with a one or three-year Fluke Premium Care plan. Fluke’s acoustic cameras are the fastest way for maintenance teams to accurately locate air, gas, and vacuum leaks in compressed gas systems. Those seemingly small issues can have a significant impact on a company’s operational costs with a single 1/8” (3mm) leak in a compressed air line costing more than USD $2,500 ( a year, according to the US Department of Energy for Industrial Technologies.

Additionally, a 100 hp air compressor consumes around $50,000 in electricity every year and can waste as much as 30% of that power on pressurising leaking air lines. It is a major benefit to use equipment that is annually performance tested to ensure accuracy, reliability and safety when scanning large areas or hazardous environments from up to 50m (164 ft) away.

For measurement tools that are used to generate safety and performance reports, such as power quality analyzers or multifunction testers, regular calibration is a must to ensure compliance and to guarantee precise and conclusive measurements. With Fluke Premium Care, the return on investment from Fluke’s market-leading industrial and electrical tools is substantially increased.

“Fluke’s industrial and electrical tools are renowned for their rugged design and safety features, but accidental damage to tools and accessories can happen, especially where equipment is used by new recruits or operators with minimal training,” said Mr Ulfig. “At the same time, calibration and performance tests are essential to guarantee the accuracy and reliability of equipment. Fluke Premium Care ensures customers have direct access to industrial and electrical tool experts who can help them to cut downtime, boost performance, control budget spent and save money in the process.”

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@FlukeCorp @NapierPR #TandM #PAuto

Prioritising arc flash safety.

A range of thermal imaging and wireless testing tools designed to ensure safety is the top priority for engineers working in potentially dangerous arc flash zones has been developed by Fluke.

Every company’s electrical safety strategy should be based around limiting workers’ exposure to such electrical hazards as arc flash and electrocution. Fluke says the best way to keep operators out of harm’s way is to give them access to the right non-contact tools that not only protect them but also reduce dramatically (by up to half) the amount of time they are required to work on live circuits in arc flash zones.

Arc flash is the light and heat created from an arc fault explosion and temperatures can reach up to 19,000°C (35,000°F), capable of igniting an operator’s clothing and burning the skin of anyone within a few feet. Arc flash can also melt metal, cause lung and eyesight damage and lead to hospitalisation, even death.

Engineers and health & safety teams will be familiar with the need to establish arc flash boundaries and wear arc-rated clothing and rubber insulating gloves. However, using non-contact test and measurement tools means operators are able to minimise the level of personal protective equipment (PPE) required as well as the amount of time they need to spend inside the boundary.

One such product is Fluke’s PQ400 electrical measurement window (EMW), which is permanently installed into cabinets with voltage and current connections made inside the panel. The PQ400 gives workers access to critical power quality and energy data while decreasing testing time and maintaining a high level of safety. Users can plug their power quality tools directly into the EMW to collect all the data that’s needed.

As well as the safety aspects, advantages of using the PQ400 include lower maintenance costs and reduced downtime by being able to make critical power quality and energy measurements without opening the panel door. The EMW also enables logging and monitoring to be done at any time, without disrupting operations, while measurement efficiency is increased.

A second product – Fluke’s CV400 ClirVu 4in window – is a permanent infra-red window that provides a view of what’s on the other side of a panel without workers being exposed to live voltage or needing full PPE. Offering the most visibility into a panel for a thermal camera (simplifying the inspection process by allowing measurements to be taken without having to open a cabinet), the widest Fluke window option available also helps to reduce time and costs involved in preventive maintenance.

TiS75+

Likewise, Fluke’s TiS75+ thermal camera enables operators to capture and measure heat energy emanating from a source without having to make physical contact, meaning they can see instantly what’s running too hot or too cold before anything breaks down. Offering one-handed image capture, review and save facilities, the camera not only helps operators to keep a safe distance from an arc flash boundary but also allows them to compare thermal scans over time using the Fluke Connect app.

376FC

A fourth product – the Fluke 376 FC clamp meter – makes it possible to set up measurements and transmit the data from inside the arc flash boundary, meaning someone within 20m of the equipment is able to open the Fluke Connect app and read the figures from outside the boundary. As well as reducing the time technicians spend in the arc flash boundary, the clamp meter helps them to log, trend and monitor measurements remotely so they can pinpoint intermittent faults.

Finally, the Fluke 3000FC digital multimeter is a flexible DMM allowing users to read results through the Fluke Connect app, outside the arc flash boundary. Using this equipment cuts the time technicians spend inside the boundary and offers them an easy-to-read display with large digits and bright backlight.

Says Eric van Riet: “There’s no need for engineers to put themselves in an arc blast zone if they can avoid being there. Products such as wireless and non-contact tools as well as remote displays can help place them as far away as possible from risk and danger while allowing them to take accurate, instant readings that can be analysed remotely. Arc flash safety is essential, and the latest thermal imaging and wireless testing tools are the best way to offer operators maximum protection.”

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@FlukeCorp @NapierPR #TandM #PAuto

75 years in test and measurement celebrated.

Celebrate Fluke’s 75th anniversary with free gifts and up to 25% savings on its most popular tools.

Over 75 years, Fluke has built a reputation for a range of rugged, quality test tools that technicians and engineers have come to rely on. To celebrate the significant milestone of its 75th anniversary, the company is offering free tool cases and discounts with purchases of some of its most popular multimeters, together with up to 25% savings on a wide range of measurement tools that engineers use every day.

Running from 1 October to 31 December 2023, Fluke is offering free tool cases with qualified purchases of the Fluke 179, 87-V and 115 Digital Multimeters. The Fluke 179 and 87-5 are special editions complete with the Fluke 75th anniversary logo and all three multimeters will also be available at a discount of 10% off the listed price.

Customers can claim their free gift here.

The Fluke 179 TRMS Multimeter is a full-featured, precision digital multimeter for troubleshooting and repair of electrical and electronic systems. The Fluke 87-V TRMS Multimeter provides the resolution and accuracy to efficiently troubleshoot motor drives, plant automation, power distribution and many other applications. The Fluke 115 Digital Multimeter is a compact, general purpose troubleshooting tool, offering simple, one-handed operation for field service technicians.

The 75th anniversary offer also includes innovative new products which are set to carry Fluke’s longstanding reputation for research and development into the next 75 years with products such as the FEV300 EV Charging Station Test Adapter Kit. The Fluke FEV300designed for testing the function and safety of electric vehicle charging stations, without the need for an electric vehicle. It allows testing to be carried out quickly and easily and can also be combined with Fluke’s other test instruments such as the 1664 FC installation tester.

Other discounted products include Multifunction Installation Testers, Multifunction Installation Testers with TruTest kits, 116 and 117 Digital Multimeters, the 325-clamp meter, the 62 MAX infrared laser thermometer and the T150 and T6-600 electrical testers. Says Nigel Hedges: “Over 75 years, technicians and engineers in the electrical industry have come to rely on the solid build quality, accuracy and reliability of Fluke test solutions. Many customers remain loyal to Fluke because our products provide the sophisticated features they need, combined with the usability that makes testing tasks quicker and easier to perform.

“With squeezed budgets and a growing shortage of skilled labour, companies are having to choose their measurement solutions carefully – many have concluded that Fluke instruments provide the value for money, effectiveness and ease of use they are looking for, and we look forward to providing our customers with high quality tools for many more years to come.”

Although Fluke may be celebrating 75 years of history and heritage, they are by no means stepping back the innovation that has seen them achieve so much success to date. Exciting new product areas such as solar energy, electric vehicle charging solutions and acoustic imaging for leak detection all continue to drive Fluke forwards their centenary celebrations.

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@FlukeCorp @NapierPR #TandM #PAuto #Telecoms

A golden opportunity!

Installation engineers in the datacomms industry will now be able to take advantage of a special limited offer .

Called ‘Bundle and save. Discover the Gold difference’, Fluke's discount and re-calibration programme runs from 1 September to 15 December 2023. In celebration of the modular Versiv’s 10th anniversary, customers will be able to save up to £4000/€4,400, without having to negotiate trade-in prices, on devices that are essential to the cable certification process.

Fluke Networks boasts overwhelming market dominance in copper testing technology and is recognised as a major player in fibre testing, with its user-friendly and intuitive instrumentation well-established within the sector. The ‘bundle and save’ discounts with Gold support relate to seven of the company’s best-selling models – the DSX-602-PRO, DSX2-5000 and DSX2-8000 for copper cables, the CFP2-100-Q and OFP2-100-Q for fibre and the combined kits DSX2-5000QI and DSX2-8000QI.

Whether working in small datacomms network installation businesses, in offices and university campuses or in organisations with hundreds of staff operating large data centres, engineers will now find it easier than ever to check and certify that network cables are running as required according to industry standards, including being capable of carrying the correct amount of data at the speed stated. Standards include ISO/IEC Class C and D, E, EA, F, FA and I/II certification per ISO/IEC.

Continually being updated and enhanced, the future-ready Versiv range is designed to support copper certification, fibre optic loss and OTDR (optical time domain reflectometer) testing as well as fibre end-face inspection. Test results are analysed and reports generated via Fluke Networks’ integrated LinkWare Live management software which to date has helped users upload more than 100 million test results.

Professional engineers using Versiv equipment will want to prove to customers that their network works correctly and there are no performance shortfalls. To achieve maximum customer confidence, all devices will need to have been regularly calibrated.

Recognising that such advanced equipment represents a major investment, Fluke Networks understands that engineers will be eager to minimise downtime in its use and achieve the best return on their investment. That’s why the Gold service support package not only offers an annual calibration service but also provides users with replacement tools on free loan while theirs are being worked on.

As well as eliminating ad hoc service and support charges for testers themselves, the support package covers maintenance and repair of costly current link adapters where necessary. Without Fluke Networks’ Gold support, engineers would be faced with considerable repair overheads as well as the added expense of device rental.

 “Anyone working in the datacomms industry who is responsible for either installing or maintaining network cables will want to show that they have been checked correctly and are operating according to the relevant standards. That’s why it’s important for engineers to have their testing equipment professionally calibrated while taking advantage of an easy-to-use, reliable loan service that ensures they can continue to do their work with minimum disruption,” says Nigel Hedges, Application and Technology Specialist at Fluke Networks. “'Fluke Networks’ ‘Bundle and save’ package is designed to give datacomms network engineers the industry’s best equipment discounts combined with genuine peace of mind in the knowledge that they will not have to face any untoward costs. There is simply nothing like it on the market today.”

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@FlukeCorp @NapierPR #TandM #PAuto #Telecoms

Upgrade to precision acoustic imagers.

Fluke has added a unique new feature to its ii910 precision acoustic imagers to help users identify and localise ‘mechanical areas of interest’ within short timeframes. The Firmware 5.0 update brings a MecQ facility to the ii910 which helps to minimise unplanned downtime and cut repair costs by enabling early identification of potential mechanical problems. Energy savings are also achieved by being able to carry out repairs early and reduce faults.

The update was developed following extensive research involving Fluke customers around the world in which maintenance specialists and technicians said their key focus was identifying issues as early as possible on the potential failure curve. Looking at various types of conveyor systems, the research showed that non-driven bearings are often the root cause of many mechanical faults. Because these systems are integral to the overall production process, lengthy periods of downtime could have a high impact in the factory and cause major issues along the supply chain. This applies in food and beverage production as much as it does in the logistics, electronics, automotive and mining/raw materials sectors.

Never inspected.
Despite a line going down representing a huge concern (and costing anything up to $130,000 an hour), Fluke found that around 59% of conveyor belt systems are never inspected while another 11% are checked manually. The research showed that the least effective way of detecting a problem was human sensing followed by contact temperature and thermography. Testing using contact vibration or airborne ultrasound also represented a challenge – with ease of use being a significant issue with the latter – but acoustic imaging was found to offer the most effective method of all.

Not only did customers say that the ability to localise issues was vital if substantial cost savings were to be achieved but they also needed a scalable solution that could help those with lengthy conveyor systems (a major warehouse could operate up to 80km of conveyor belts) or where accessibility was an issue (perhaps because of conveyor guards). Using the Fluke ii910 acoustic imager with MecQ, the process of carrying out non-contact inspection on conveyor systems is simplified considerably, with the unit identifying immediately through sound pattern comparison the locality of a mechanical area of interest. Once the issue is displayed on-screen the maintenance professional can make a note of it, share it with their team and address it on their maintenance schedule.

User-selectable frequencies.
MecQ was developed to bring an extra layer of detection to the ii910 in addition to taking a picture, taking a video, carrying out leak detection with LeakQ and partial discharge detection in PDQ mode.

Although the most common frequency for ultrasound instruments is 30kHz, the ii910 with MecQ now offers user-selectable frequencies from 2kHz to 100kHz and fixed multi-mode frequency bands of 15kHz, 20kHz, 30kHz, 40kHz and 60kHz to check various stages of bearing deterioration. Depending on the environment, the user can choose whether to turn these pre-set frequency bands on or off.

Tako Feron of Fluke says: “Any member of a maintenance team will love the ease-of-use the new MecQ facility provides with its intuitive interface and seamless integration with existing leak and partial discharge detection tools. They will also appreciate the ability to boost efficiency, maximise uptime (by reducing meantime-to-repair) and lower costs while ensuring high safety levels through contactless inspection and the elimination of hazardous situations. Thanks to MecQ, the ii910 now enables maintenance engineers to locate a problem, annotate a screenshot, share that with the team and then schedule repairs during planned downtime. Having all these workflow enablement solutions built into a single tool is not only unique to Fluke but the Firmware 5.0 upgrade has also simplified what could ordinarily be a highly complex and time-consuming inspection and maintenance operation.”

Feron adds: “It is important to remember that the ii910 with MecQ is designed to offer a first line scanning solution that identifies an area of interest at scale for follow-up inspection.”

@FlukeCorp @NapierPR #TandM #PAuto 

Trusted testing for Industrial Ethernet installation and maintenance.

Combining advanced cable performance technology with features to solve network connectivity problems.

The LinkIQ Cable+Network Industrial Ethernet Tester (LinkIQ-IE) has been launched by Fluke Networks. The tester is designed to verify cable performance up to 10 Gb/s, and solves network connectivity problems, identifying connected switch, port and VLAN data, optionally running targeted ‘ping’ tests, and confirming the presence and capacity of available PoE. The continued rise of the Industrial Internet of Things (IIoT) means that there is a growing need for easy-to-use tools for fast and effective troubleshooting. By combining Fluke Networks’ state-of-the-art cable measurement technology and a range of network connectivity tests, the LinkIQ-IE speeds the discovery of network failures.

Increase in industrial Ethernet use - Around 70 per cent of all newly installed factory automation nodes employ industrial Ethernet. Installation technicians must be able to verify cabling performance to ensure network performance, they also need to ensure that the user’s traffic can reach its destination.

Simplifies troubleshooting - A large percentage of industrial Ethernet service calls result from cabling-related issues. “Troubleshooting industrial Ethernet problems often involves the use of complex tools such as protocol analysers or trial-and-error approaches such as running bypass cable in the hope of solving the problem,” said Robert Luijten, Training Manager of Fluke. “We designed the LinkIQ-IE to provide answers to key troubleshooting questions in seconds through an easy-to-use gesture-based interface, all at a price that puts it in the reach of factory maintenance teams.”

“The LinkIQ-IE fulfils a need for data communications troubleshooting and is the ideal tool for maintenance engineers to eliminate cabling issues quickly,” says Jaap Westeneng of Endress+Hauser, instrumentation specialists for industrial automation. “It can also give you an indication of the transmission speed the cable is capable of handling, which differentiates the LinkIQ from other twisted pair testers. It is intuitive and easy to use and responsive. As a visitor to industrial settings to undertake troubleshooting, being able to compile a report via the industry-standard LinkWare™ PC Reporting Software is extremely valuable.”

The instrument simplifies the operator experience through providing a single TEST function with results automatically displayed based on what the unit is connected to. The unit provides adapters for the most common industrial Ethernet connectors simplifying connection.

Key features of the LinkIQ include:  • Network testing – users can verify connectivity and response time to key network devices with one touch of the screen. LinkIQ-IE can be configured to perform IPv4 or v6 ping tests and will display the response time for four pings to a target device of the user’s choosing. The test results display the DNS and DHCP servers and the gateway router. LinkIQ-IE also displays the IP address of the nearest switch.  • Two-pair cable tests – Cable performance tests up to 100 Mb/s can be specified for two-pair cables, widely used in industrial environments.  • Open cable attached - the wire map and length of each pair is displayed.  • Supplied remote ID attached to cable end - performance up to 10Gb/s is indicated.  • Additional remote ID units can be purchased (up to 6) and connected to patch panels - the LinkIQ-IE can display the Remote ID number making it easy for technicians to determine where a link is going.  • Cable is connected to a switch port - LinkIQ-IE will show the name of the switch plus the VLAN, port name, speed, and duplex.  • If PoE is advertised, it will display the power and class (up to 90 W or Class 8) and then load the switch to verify the power can be delivered.  • Language support – The LinkIQ user interface now supports 12 languages.  • Reporting – A new version of the LinkWare™ PC software, the industry's de facto reporting solution, is also available. This new version provides reports including the expanded network testing, allowing users to document their work.

@FlukeCorp @NapierPR #TandM #PAuto 

Acoustic Imager cuts costs, reduces waste and improves pipeline.

Air Liquide, the multi-national company supplying industrial gases and services to the health and industrial sectors has cut costs, reduced waste and boosted the efficiency of pipelines in Italy through the use of advanced ultrasonic measurement devices from Fluke.

The company has benefited from the ii910 Precision Acoustic Imager, designed by Fluke to make it easier, faster and safer to carry out high-sensitivity detection of gas, corona and partial discharge (PD). Suitable for use by operators with minimal training, the point-and-shoot device can also detect compressed air, gas and vacuum leaks, making it ideal for detecting leaks in gas distribution systems.

“Because our Syracuse refinery operates on a 24-hour basis, avoiding downtime is essential," said Sebastiano Carpinteri, Process Engineer at Air Liquide Priolo. "That means tests for leaks must be carried out as easily as possible and results analysed in the shortest time. Using Fluke’s ii910 Precision Acoustic Imager, measurements over the entire pipeline can now be assessed from a static position by just one person. The intuitive device clearly identifies leakages, enables measurements to be carried out without any kind of infrastructure required and makes it easy to produce up-to-date and accurate reports on the locations of leaks.”

Strong sustainability agenda to drive energy efficiency.
Driven by a strong sustainability agenda, Air Liquide wanted to increase energy efficiency and reduce its carbon footprint by tackling costly leaks of air and nitrogen at its dual mixed refrigerant (DMR) refinery in Syracuse (I). The company chose to carry out measurements every two years on all pipelines around the refinery – 7,000m for compressed air and 9,435m for nitrogen – as well as 5km of interconnecting pipelines. Leak detection and repair (LDAR) checks are also required every 12 months by Italy’s environmental regulator ISPRA.

With a frequency range of 2kHz to 100kHz and 64 digital MEMS microphones, the ii910 makes it possible to locate leaks rapidly, detecting a 0.005 cubic feet per minute (CFM) leak at 100PSI from up to 32.8 feet (a 2.5cm3/sec leak at 7 bar from up to 10m). The acoustic imager also incorporates a 1280 x 800 resolution (1,024,000 pixels) LCD display and offers a battery life of more than six hours in the field. Finally, by eliminating the need for secondary cables or other devices, the ii910 gives operators the ability to swap easily between detecting the leak or PD and fixing them.

Several leaks rapidly identified.
Air Liquide called on the services of Belgium-based Intero – The Sniffers who carried out all the required measurements using the ii910 acoustic imager. Thanks to highly sensitive sensors on the device that work with Fluke’s SoundSight technology, the imager’s ultrasonic signals quickly revealed several leaks on the refinery’s air pipeline and multiple leaks on the nitrogen system. This enabled Air Liquide’s engineers to take immediate action to minimise the leaks and achieve instant efficiency gains.

@FlukeCorp @NapierPR #TandM #PAuto #Italy 

High-performance multi-product calibrator.

The Fluke 5560A High-Performance Multi-Product Calibrator has been introduced by Fluke. This instrument provides the broadest electrical workload coverage and highest accuracy. Satisfying demand at the high-end of the multi-product calibrator market, the 5560A sits neatly in Fluke’s product range under the high-accuracy, multi-function 5730A calibrator designed for calibrating 8.5-digit resolution DMMs. The 5560A is an ideal solution for calibrating up to 6.5-digit DMMs.

New class of multi-product calibrator.

With demand for calibration growing every year, the Fluke 5560A defines a new class of multi-product calibrator by catering for new and inexperienced workers joining the calibration business without much training. Key features of the Fluke 5560A include a large 7-inch display with intuitive touchscreen for ease of use, Visual Connection Management™ terminals and an optional accessory for efficient digital multimeter (DMM) calibration with minimal or no lead changes. The rugged and portable calibrator can also be automated using MET/CAL™ Calibration Management Software.

Among the key benefits to users of the 5560A are minimal training requirements and reduced maintenance as well as the ability to calibrate a wider range of equipment using a single calibrator. These all contribute to significant reductions in cost of ownership for calibration laboratories. The 5560A is also protected against expensive damage caused by incoming voltages or overload conditions.

In its quest to offer calibration laboratories the next generation of advanced tools, Fluke Calibration has also launched the 5550A Performance Multi-Product Calibrator which enhances the highly popular multi-product 5522A to provide a better match for a customer’s existing DMM workloads. The 5550A greatly improves the accuracy delivered by the 5522A 5.5-digit DMMs as well as offering greater functionality. Featuring an intuitive graphical interface, the 5550A can calibrate the most popular handheld DMMs with increased test uncertainty ratios (TURs) and clamp meters to 1500 A with continuous current output (30 A).

Flexible calibration on-site and in the field.
The 5540A Multi-Product Calibrator is another new addition to enhance Fluke Calibration’s improved range. It extends the capabilities of the 5502A with better performance levels, making it an ideal solution for on-site or mobile calibration of the most demanding field instrumentation workloads. The 5540A is perfect for calibrating handheld 4.5-digit resolution DMMs with increased TURs and clamp meters to 1500 A with continuous current output. Improvements in comparison to the 5502A include an increase from 20 A to 30 A of continuous current output and cutting waiting times during heavy usage. A wider range of thermocouple types and a new easy-connect thermocouple connector widens the temperature workload coverage of the calibrator. The 5540A can be fully calibrated with a Fluke 8588A 8.5-digit Reference Multimeter plus one shunt for the highest current range.

Wim Sibon, Fluke Calibration Technical Sales Manager for Electrical Calibration in Europe said: “In recent years, we have experienced increasing demand from laboratories for greater accuracy in their calibrators while also wanting multi-product solutions that free up bench space and keep costs down. The 5560A calibrator provides exactly what the market requires and will deliver a significant boost to the productivity of calibration laboratories around the world. This will enable our customers to cope with the demand for more accurate measurements but with a less experienced workforce.

“Fluke Calibration is committed to providing calibration laboratories with the widest workload calibration capabilities and our latest additions to the range will enable lab technicians to expand their existing workloads with confidence. The 5502A and 5522A have been the workhorses of calibration laboratories for many years and we are delighted to take their capabilities to a whole new level with the 5540A multi-product and 5550A performance multi-product calibrators. Backed by more than 50 years of continuous engineering improvements, our comprehensive range of powerful tools are the result of lifelong dedication from some of the best calibration experts in the world. At Fluke Calibration, we are passionate about measurement science.”

 @FlukeCorp @NapierPR  #TandM 

Anniversary discount announced!

Fluke Networks has announced a new limited time discount promotion on a range of bestselling copper and fibre testing solutions, with major savings.

In recognition of Fluke Networks 30th anniversary, customers can now benefit from a limited time discount offer on many of the bestselling copper and fibre solutions designed for installing and testing critical networking infrastructure.

The ‘No fuss. Just savings’ offer was developed in celebration of Fluke Network’s 30-year anniversary, following the launch of the company’s first cable tester in December 1992. Customers are invited to take advantage of exclusive savings on a wide range of products, with discounts of £800 (€930) offered on the DSX-602 PRO CableAnalyser through to £4,000 (€4650) on the DSX2-5000QI-G-INT CableAnalyser.

The substantial discounts are available to all customers in Europe, the Middle East, Africa and the Commonwealth of Independent states (EMEACIS). The offer is available for a limited time between September and December 2022 and is valid with purchases of qualifying products only made from Fluke Network’s authorised distributors.

Robert Luijten, Fluke’s Training Manager and Test & Measurement Expert said: “We are pleased to provide our customers with a limited-time discount on some of the most powerful and sophisticated copper and fiber testing solutions available in the market. Historically, Fluke Networks has provided loyal customers with great opportunities to move up to the next generation of testers with our popular trade-in programmes. Many customers have taken advantage of this over the years. However, our new ‘No fuss. Just savings’ offer no longer requires trade-ins. Customers can now enjoy no returns, registrations, or hassles – all they must do is contact their local distributor to take advantage of these great discounts.”

Resolve and prevent network connectivity faults.
Fluke Networks range of testers for twisted pair copper cabling can locate connectivity faults quickly to minimise downtime and lost productivity. The testers provide accurate, error-free certification even in the most complex projects that may involve several teams, different media types and multiple testing requirements. The range can be used to test up to Cat.8 cabling that can support the transmission of data up to 40Gbps over balanced twisted-pair copper cabling.

The DSX is built on Fluke Networks’ modular Versiv™ cabling certification system that can cut cabling installation and maintenance costs by up to 65%. Cornerstones of the Versiv system are the intuitive Taptive™ Graphical User Interface for ease of use and error-free operation and the ProjX™ management system which ensure that all testing is carried out efficiently and correctly. The Versiv system was recently upgraded with a high dynamic range Optical Time Domain Reflectometer (OTDR) and an MPO fibre inspection camera. Accelerate fibre testing and certification

Fluke Networks’ fibre testing tools are the preferred option for network cabling installers, architects, technicians, and engineers due to their rugged design, accuracy and ease of use. While fibre optics has become the preferred option for reliable connectivity within smart buildings, data centres and other networked environments, locating faults can be a lengthy and costly process. The Versiv-based OptiFiber Pro OTDR makes this easy. Thanks to the EventMap function, the tool automatically identifies events including connectors, splices, bends and splitters.

The CertiFiber Pro, another feature of Fluke Networks’ Versiv system, offers an optical loss test set with the fastest time to certify. This means two fibres at two wavelengths can be measured in just under three seconds, providing automatic pass/fail analysis to meet critical industry standards or custom test limits.

Depending on the modules that are inserted in the Versiv mainframes, the system transforms itself into a copper cable tester (DSX), fiber loss and length tester (CertiFiber Pro), an OTDR (OptiFiber Pro) or into a fiber inspection instrument with a camera (Fiber Inspector Pro or Fiber Inspector Ultra). All products feature the same user-friendly interface. Being able to operate and program different testers with a common user interface is unique in the industry. Moreover, the measurement data gathered by the different testers can be easily consolidated in a single report by a LinkWare-supported personal computer or a LinkWare Live cloud-based service. LinkWare Live enables Project Managers to manage jobs and testers from any smart device.

@FlukeNetDCI @FlukeCorp @NapierPR #TandM #PAuto #Electrical #EMEA

Top tools and technologies.

Rising energy costs and more stringent legislation guiding sustainable practices is spurring companies to re-evaluate processes and seek new tools and technologies to reduce waste and overcome challenges in today’s industrial environments.

The top three trends that are enhancing operational efficiency in today’s industrial environments are highlighted by Fluke. Challenges posed to industrial operations managers by the pandemic have now been superseded by the rising cost of energy, and the need to deliver on net zero ambitions. As the price of energy continues to increase, the need to reduce costs and deliver on shared sustainability goals intensifies for small-to-medium sized enterprises through to large corporations.

Paul Feenstra, Vice President Fluke EMEA, at Fluke said: “We are working together with our customers to help drive new initiatives to improve operations, increase efficiencies, and take reliability to a new level in the 21st century.”

1 Reducing energy costs with upgraded technology and cloud-based data monitoring.
Approximately 90% of all companies use compressed air in some aspect of their operation, such that it is often referred to as the fourth utility. Recent developments in industrial acoustic imaging technology have enabled the fast identification of leaks in compressed air systems used in industrial and manufacturing environments. Fluke’s ii900 Industrial Acoustic Imager features an array of microphones, providing visualisation of sound field within an expanded field-of-view and on a distance of up to 70 meters, that enables maintenance teams to visually locate air leaks very quickly and accurately in compressed air systems.

Beyond the improvement of rugged handheld tools, monitoring practices are also evolving with the use of internet-connected instruments. Analysis and data is captured on a cloud platform allowing operators to monitor the key performance indicators (KPI) of compressed air systems including energy, electric power, flow, pressure and leakage flow. Fluke’s LeakQ™ Report Generator creates detailed air compressor leak reports from images captured by Fluke ii900 or the ii910 Precision Acoustic Imager and calculates the energy savings once the leaks are repaired.

2 Using data to deliver predictive maintenance.
For generations, maintenance professionals have used preventive maintenance to avoid equipment failures and turned to reactive maintenance when assets failed. With the emergence of Industrial Internet of Things (IIoT) technologies, maintenance professionals can now connect tools, software and sensors to collect, store and analyse multiple data sources in one place. The pandemic accelerated investment in technologies that make remote monitoring possible. The technology enables reliability and maintenance teams to meet up-time requirements no matter how fluid on-site staffing might be. The trend for remote monitoring will continue, with small scale operations turning to remote condition monitoring services.

Artificial intelligence (AI) and machine learning (ML) have held the promise to quickly identify trends and adapt quickly to changing operational conditions. Software armed with prescriptive analytics is finally meeting up with modern condition monitoring hardware to spark a revolution in the use of AI/ML in maintenance operations. Now a new race has emerged to pair that hardware and software with ML and AI algorithms. Companies, like Fluke, are working to combine technologies so that the software can identify trends, recognise data patterns and make specific recommendations for equipment maintenance.

3 Digital SI speeds integration of critical equipment measurements.
The accelerated uptake in digital measurement solutions for industrial applications can save time and money, whilst facilitating a shift towards predictive maintenance for systems. Although modern measurement digital devices are typically not fit-and-forget solutions, the increase in digital measurement solutions paves the way for verification technologies that can help to reduce the maintenance burden on personnel, without compromising on accuracy or reliability.

Digital SI (International System of Units), an initiative created as part of the industry 4.0 revolution, relates to the creation of a globalised system to transmit calibration certification information electronically. This is critical as the exchange of data and the data itself are the basis of highly automated industrial processes. The system ensures measurement traceability from all calibrations performed and enables sharing of information in a paperless manner. This speeds up the integration of measurements that can be performed using critical test equipment as part of an integrated factory enhancing maintenance efficiency and plant efficiency.

“The tests we have faced within the last 24-36 months is delivering a growing awareness among top management that fundamental changes in maintenance best practice need to occur in order to protect the bottom line,” said Paul Feenstra.

“This is music to the ears of progressive industrial managers who have been advocating for investments to improve efficiencies and reliability of systems. Now is the time to make the case to adopt innovative technologies, tools, and processes to ensure your company maintains a competitive edge and thrives in this new environment.”

@FlukeCorp @NapierPR #PAuto #TandM

Air-compressor maintenance.

Creating detailed air compressor leak reports from images captured by acoustic imaging cameras.

A new CO2 emission indicator to the online LeakQ reporting tool has been launched by Fluke. In addition to the existing estimated leak size and costs, this new feature adds a third element: the estimated electricity related CO2 emission in relation to the identified leaks.

Maintenance engineers and sustainability managers who work with compressed air and gas distribution systems every day can be unaware of exactly how much gas and energy is wasted due to small leaks in the system. For compressed air applications, LeakQ used in conjunction with Fluke’s online CO2 emission calculator enables users to quantify the financial value and environmental impact of detecting and fixing leaks in the system by creating detailed reports from images that have been captured using the Fluke ii900 Industrial Acoustic Imager and ii910 Precision Acoustic Imager.

Environmental impact.
Approximately 90% of all processing companies use compressed air in some aspect of their operation, such that it is sometimes referred to as the fourth utility. It is estimated that if there were no maintenance systems in place at all, the losses due to leaks in the network would be between 25-30%. Whilst desirable, it is highly unlikely that any plant will achieve an 100% leak free compressed air system.

Compressing air is an energy intensive process and as such any leaks in compressed air systems mean a significant proportion of the electricity used by a compressor to compress the gas should be perceived as energy waste. Due to the energy intensive process, and the potential environmental impact of electricity production, the ability to quantify the environmental and financial value of maintenance is helping companies drastically reduce their energy (costs) use and carbon footprint.

Detailed leak detection.
Typical leaks to focus on are quick connect leaks in a joint or interface that isn’t threaded, open end leaks in large holes or open-ended pipes, threaded coupling leaks via metallic threads or weld cracks, and leaks in rubber, flexible and plastic hoses and pipes. Standard leak detection tools only measure dB on a narrow frequency band but LeakQ carries out an automatic scan of the full frequency spectrum and captures the actual frequency range that the leak is generating. This makes estimations far more representative of the real leak rate than those that are achievable using more traditional measuring tools.

Report generator.

To develop a report and estimate the potential costs of leaks, the user simply transfers inspection data from the ii900 or ii910 to a computer, where they can be dropped into the online LeakQ report generator. The user then inputs the operating variables such as gas type, pressure, cost of electricity and System Specific Power ratio, which is a measure of compressor efficiency. The report generated will include a summary of all the leaks listed as well as their estimated individual and annual volumes, costs, and emissions. Leak images are also inserted into the report which can be shared as a PDF or downloaded as a .CSV file for importing into existing maintenance systems. A feedback option enables users to relay their experiences directly back to Fluke so that the company can continue to make the leak detection tool better and easier to use.

Prioritising maintenance.
Tako Feron, Global Product manager Acoustic Imaging at Fluke said: “Being able to prioritise, quantify and cost leaks in such a simple way is a game-changer for maintenance engineers who will be able to see the full financial and environmental impact of even the smallest leak in a compressed air system. Having the ability to reduce electricity usage is clearly a major bonus at any time but particularly in this challenging climate regarding the cost of energy. At the same time, it is essential to minimise leaks in compressed air systems if we are to meet our crucially important sustainability targets.

“It’s estimated that around 90% of companies use compressed air in some aspect of their operations and the majority of this is generated on site. That means it is down to the user to keep the costs of compressed air as low as possible and the LeakQ™ leak detection reporting tool provides an extremely powerful means of helping them to achieve that goal.”

@FlukeCorp @NapierPR #TandM #PAuto