Data centre hydronic cooling.

Decades of critical infrastructure insights brought to data centre cooling systems.

The new Rosemount™ 8795 Magnetic Flow Sensor is a purpose-built for data centre hydronic cooling applications. This industrial-grade flow sensor provides accurate, repeatable flow measurements for high reliability and uptime in mission-critical data centre applications. Designed for data centre environments, the flow sensor addresses common specification needs to simplify selection, installation and commissioning.

“As data centres expand to support growing digital infrastructure demands, the Rosemount 8795 applies decades of Emerson flow measurement expertise to help operators improve reliability, simplify deployment and maximise cooling system performance in mission-critical applications,” said Bob Halgren, vice president magnetic and vortex flow products with Emerson’s measurement instrumentation business.

The flow sensor can host Emerson’s proprietary software designed for short-run installations, enabling accurate flow measurement even when straight pipe requirements cannot be met, as is often the case in space-constrained data centre environments. This feature provides 0.5% accuracy at zero diameters (0D) of pipe runs based on the upstream disturbance and distance from the electrodes, and it is implemented during set-up when the sensor is paired with compatible Rosemount magnetic flow transmitters. This is an industry first as other mag meters require either a specially designed sensor with multiple electrodes or a reduced bore to provide this benefit.

For installations with longer upstream and downstream straight pipe runs of 5U/2D or more, the flow sensor can be paired with any compatible Rosemount transmitter to provide flow measurement with 0.2% ± 2 mm/s accuracy for reliable monitoring and control of critical cooling loops. With all compatible Rosemount transmitters, the built-in diagnostics and verification capabilities empower data centre operators and integrators to reduce commissioning risk, while maintaining confidence in ongoing system performance.

Optimised for chilled water and water glycol cooling loops, the sensor provides consistent performance across common data centre line sizes of 2 - 18 inches. Proven reliability and 0.1% repeatability ensures highly reliable and accurate data sent to building management systems (BMS) and data centre infrastructure management (DCIM) for water, cooling and power usage effectiveness (WUE, CUE, PUE) calculations. Its polytetrafluoroethylene (PTFE) liner and stainless steel electrodes were selected specifically for these types of thermal management applications in primary cooling loops, ensuring dependable operation in closed-loop cooling systems.

The industrial-grade flow sensor is designed to meet common BMS cooling specifications, while also being flexible for various situational needs. Functionality includes no moving parts, 5µS/cm minimum conductivity, dual 4-20mA plus Modbus output, universal power for AC or DC usage, flexibility for integrally or remotely mounted transmitters, and Short Run Installation software. These functions enable standardisation around a single solution for all hydronic needs at a data centre site. Emerson’s global supply chain shortens lead times at the scale required by data centres.

This instrument brings enhanced software capabilities and simplified ordering to Emerson’s existing magnetic flow meter portfolio, strengthening Emerson’s instrumentation offering for data centre customers.

---

@EmersonExchange @Rosemount_News @Emerson_News @EMR_Automation  @HHC_Lewis #PAuto #DataCentres

Advanced magnetic flow meters.

Delivers diagnostic insights to detect issues earlier and maintain accurate flow measurement.

The new Rosemount™ 9000 Series™ Magnetic Flow Meter portfolio has been launched with the Rosemount 9732 Magnetic Flow Transmitter and the Rosemount 9205 Magnetic Flow Sensor. Its new features help users improve flow measurement, simplify troubleshooting and keep critical processes running reliably in industries including chemical, oil and gas, metals and mining, food and beverage, pulp and paper, power, water and wastewater, refining, electronics and semiconductors, and life sciences.

“Customers are looking for technologies that help them do more with fewer resources while maintaining confidence in their operations. The Rosemount 9000 Series Magnetic Flow Meter delivers intelligent diagnostics, simplified operation and trusted measurement performance that help users improve reliability, reduce maintenance effort and make better decisions,” said Bob Halgren, vice president products with Emerson’s measurement instrumentation business.

New features include: •Advanced diagnostics •Built-in Smart Meter Verification •Enhanced sensor design •A universal power supply and configurable outputs

Advanced diagnostics drive smarter decisions and reduce downtime by enabling proactive maintenance and faster troubleshooting. Diagnostics include coated electrode detection, tunable empty pipe detection, smart fluid diagnostic and five standard logs (totaliser, audit trail, alert, security and Smart Meter Verification™, Emerson’s proprietary diagnostic software). Together, these and other diagnostics help users identify coating build-up, electrical noise, empty pipe conditions and other issues to reduce false readings and improve process reliability.

Built-in Smart Meter Verification enhances user confidence by verifying meter health and measurement performance, all without removing the sensor from service or halting operations. Standard built-in verification provides pass/fail diagnostics, including sensor health checks, while the advanced verification option adds detailed electrode and coil health data with historical logging. These features enable faster troubleshooting, support regulatory compliance and reduce calibration costs to help ensure reliable flow data in critical processes.

Enhanced sensor design improves accuracy and long-term stability to deliver consistent, high-quality measurements in demanding applications. Design improvements include advanced magnetics design, optimised sensor construction, redesigned housing, intrinsically safe wiring, and 50% reduction in power requirements. The result is stronger, more stable signals for up to four times better out-of-the-box performance.

A universal power supply simplifies installation and eliminates configuration errors to reduce set-up time and the risk of incorrect wiring. The meter can accept either AC or DC power for flexible deployment across global sites and retrofit scenarios, all without requiring reordering or reconfiguration.

Configurable outputs enable flexible integration and simplify commissioning by adapting to a wide range of control system requirements. With support for analogue, digital and pulse outputs, plus user-defined scaling, alert mapping and fail-safe behaviour, the meter helps reduce commissioning time, minimise wiring errors and maintain compatibility with both legacy and modern systems.

---

@EmersonExchange @Rosemount_News @Emerson_News @EMR_Automation  @HHC_Lewis #PAuto

Magmeters with PECS.

PEX liners deliver durable, abrasion-resistant performance across flow meter portfolio, without PFAS-related compliance issues or added costs.

The release of PEX liners for the Rosemount™ 8750W Magnetic Flow Meter has been announced by Emerson. The Rosemount 8705 Flanged Magnetic Flow Meter and Rosemount MS Magnetic Flow Meter sensors are designed for water/wastewater and other slurry or abrasive applications. The new PEX liner gives users a longer lasting, PFAS‑free and more cost-effective flow meter solution that simplifies stocking and compliance while improving reliability in chemically aggressive conditions.

Existing liner solutions have relatively poor wear resistance to both chemical attack and abrasive slurries, emitting harmful chemicals as they wear. These solutions are also expensive to purchase and maintain, with liner flaring often occurring if meters are not installed promptly or removed temporarily and then reinstalled. Existing solutions also present stocking and inventory challenges because different applications require different liner types, an issue compounded by their relatively high cost.

To address these issues, Rosemount magnetic flow meters now provide a PEX liner option that is not available from other suppliers. This exclusivity enables end users to address per- and polyfluoroalkyl substances (PFAS) concerns and durability challenges, without changing measurement technology or suppliers.

PEX liners formulated without PFAS help end users respond to increasing regulatory, environmental and public scrutiny, while maintaining liner performance. This simplifies material selection and stocking compared to fluoropolymer-based liners, as the latter can differ in materials of construction, depending on the application.

The PEX liners’ crosslinked molecular structure delivers high abrasion resistance, making it suitable for wastewater, slurries and other applications with entrained solids where liner wear can reduce product life. Even with all these advantages, PEX liners are typically less expensive than alternative solutions. PEX liners are available now for line sizes up to 8 inches, with liners for larger line sizes under development.

---

@EmersonExchange  @EMR_Automation @Emerson_News @HHC_Lewis #PAuto #Slurry

Flowmeter for datacentres.

Flow device primed for security in data centre and OEM applications at various stages of the liquid cooling process.

A new OEM‑configured variant of the Picomag electromagnetic flowmeter for the US market has been announced by Endress+Hauser. Purpose‑built for liquid cooling applications in data centres and OEM cooling systems, this version provides customers with a factory‑configured option designed for environments where instrumentation without wireless connectivity is required.

Picomag is Endress+Hauser’s compact electromagnetic flowmeter designed for accurate measurement of conductive fluids in small‑diameter pipelines. It combines flow, temperature and conductivity measurement in a single device.

While the standard Picomag includes industry‑leading Bluetooth® technology that meets rigorous global cybersecurity standards, many data centres and OEM partners operate under policies that prohibit wireless communication of any kind. The OEM variant meets this operational preference by offering a Picomag model delivered with Bluetooth® deactivated from the factory, ensuring alignment with facility policies while maintaining all core Picomag performance capabilities. In this configuration, the device integrates seamlessly through IO‑Link or standard signal outputs — 4–20 mA current, pulse, switch or 2–10 V — offering a controlled starting point ideal for secure or regulated environments.

"Data centres operate under some of the most demanding security expectations in the world,” said Nathan Hedrick, Product Marketing Group Manager at Endress+Hauser. “This OEM Picomag gives cooling system designers a compact, reliable and secure measurement option tailored for environments where wireless features are not permitted without compromising on the functionality our customers expect.”

Purpose‑built for high‑security data centre environments.
The OEM Picomag variant is designed to integrate seamlessly into standardized cooling skids, secondary distribution loops and rack‑level cooling modules. Key characteristics include:

• Factory‑delivered with wireless connectivity deactivated to meet strict facility requirements
• Preconfigured display behavior, output settings and engineering units for consistent OEM deployment
• Available in 1” and 2” sizes, ideal for compact rack or subsystem cooling circuits

This version retains all Picomag’s hallmark advantages, including flow, temperature and conductivity measurement, a bright and auto‑rotating display, intuitive commissioning and built‑in diagnostic capabilities.

“This addition strengthens our ability to support every stage of a data centre facility’s cooling architecture,” said Lauton Rushford, Flow Product Marketing Manager at Endress+Hauser. “It ensures operators and OEMs can select instrumentation that aligns with their policies while benefiting from Picomag’s proven performance and simplicity.”

How does liquid cooling compare to traditional air cooling in data centres?
As data centres grow in density and power consumption, many operators are shifting from traditional air-cooling systems to liquid cooling architectures. Liquid cooling offers significantly greater heat‑removal efficiency, allowing facilities to manage higher thermal loads generated by modern CPUs and GPUs.

While air cooling relies on large volumes of conditioned airflow, liquid cooling absorbs and transports heat far more effectively, supporting higher rack densities, reducing energy use and enabling more compact system designs. This shift is especially pronounced in AI, hyperscale and high‑performance computing environments where equipment demands exceed what air cooling alone can accommodate.

Liquid cooling also supports more precise thermal management at the subsystem or rack level. This creates new measurement requirements for inline flow and temperature monitoring, which is where compact, secure devices like the OEM Picomag play a key role. 

What are the latest trends in data centre optimization technology?
As data centres adopt increasingly complex liquid‑cooling architectures driven by high‑density GPU workloads, AI clusters and expanding global capacity, operators need compact, accurate measurement at more distributed points throughout the cooling network.

The OEM Picomag complements Endress+Hauser’s broader flow portfolio, including Proline Promag W 300/500 (0xDN), enabling a complete, scalable measurement strategy spanning from large‑diameter primary loops to small‑diameter subsystem circuits.

Stable water quality is also essential for maintaining liquid cooling efficiency. Complementary technologies such as inline liquid analysis (e.g., pH, conductivity and turbidity) help operators prevent scaling, corrosion and fouling, further supporting uptime and thermal stability.

---

@Endress_Hauser @Endress_UK @Endress_US #PAuto #USA

Powering intelligent water loss management.

ABB’s AquaMaster4 Mobile Comms flowmeter is the latest wireless solution for continuous flow measurement, the logging of accurate data and communication of information that is critical for today’s water management. Superior connectivity on 4G-LTE and NB-IoT networks enables the AquaMaster4 electromagnetic flowmeter to facilitate 60 percent lower power consumption, identifying leaks ten times faster than the market standard.

AquaMaster4 Mobile Comms with mobile phone

An estimated two-thirds of the world’s population will potentially face water shortages by 2025 (1). Yet every year, billions of liters of water are lost before ever reaching destinations. A detailed understanding of per capita demand, growth of demand and costly leakage can be achieved by accurate and timely flow data coming into and going out water operations.

As the world’s first electromagnetic flowmeter with bidirectional connectivity, AquaMaster4 Mobile Comms provides near-real time data used for intelligent water management. Operators can be hundreds of miles away and read values from the device remotely, giving them access to manage the device and their operations wherever they are located and at any time. Historical logged values of pressure, flowrate, alarms, battery life, and activity record can also be retrieved remotely.

The enhanced flowmeter is also unique in its ability to identify low-flow nighttime leaks that would otherwise be undetected. The superior accuracy and connectedness offers increased measurement and billing confidence.

By using high speed, low-cost mobile data accessible via an internal SIM card connected to a mobile network, the new AquaMaster4 Mobile Comms provides an adaptable and agile solution for deployment from virtually any location. Costs are further reduced by the flowmeter’s high battery life, which removes the need for cumbersome, costly cables and field visits.

The flowmeter also detects battery life and can be reconfigured to a suitable power mode. The device recovers itself by re-booting in case of faults and allows for task automations. It can also be renewable-powered, further extending its cost-cutting capabilities, all while the predictive maintenance schedule and enhanced diagnostics helps saves time and money.

In addition to the new connectivity of Mobile Comms, ABB’s AquaMaster4 was recently awarded a Solar Impulse Efficient Solution label for its high-tech response to the global need for water crisis mitigation and adaptation. The Solar Impulse label rewards profitable solutions that protect the environment, and AquaMaster4 has been attributed the label following an assessment based on verified standards which was performed by a panel of independent, external experts. AquaMaster4 joins the #1000solutions challenge initiative by the Solar Impulse Foundation which selects solutions that meet high standards in profitability and sustainability, presenting them to decision makers to fast-track their implementation.

@abb_automation @ABBelec #PAuto #Water

New flowmeter line introduced.

Many industrial process plants and facilities include hundreds or even thousands of measurement devices. Particularly for basic applications, demands for simplicity in commissioning, operation, and maintenance have increased significantly in recent years. Proline 10 meets these requirements without compromise because simplicity is the top priority for this new line of flowmeters from Endress+Hauser.

Proline Promag and Promass flowmeters have been proven in use over the past few decades in various industries. Since Promass flowmeters were introduced 40 years ago, over 1 million devices have been delivered. Promag flowmeters have been on the market for almost 50 years with over 2 million installed devices. Proline flowmeters continue this legacy with products designed for basic applications.

In addition to traditional quality indicators, the expectations for additional process plant and measuring device quality have continually increased. At the same time, end users demand minimal required maintenance effort coupled with maximum ease of use and low operating costs.

The Proline 10 fulfills these requirements without compromise. Endress+Hauser’s tried-and-tested transmitter technology has evolved with an even stronger focus on simplicity and user-friendliness, providing cost-efficiency and time savings through the complete lifecycle—from procurement to servicing—via simple and intuitive operation. This makes it easy for users to keep tabs on their basic applications, even in core processes.

Uncompromisingly simple
Proline 10 provides time and money savings over the entire product life cycle without any limitation on measurement performance. Every device is tested on accredited and traceable calibration rigs per ISO/IEC 17025. Proline 10 provides a high level of simplicity, safety and reliability.

Simplicity starts with end users selecting the optimum device for their application quickly, without overlooking any important order options. However, simplicity goes even farther. All the transmitter functions share one common goal: making handling of the device as easy as possible. Both commissioning and operation can be done quickly, in the field as well as in the control room. A commissioning wizard enables on-site configuration with either the auto-rotatable and high-contrast LCD touch screen, or the SmartBlue app via Bluetooth. The latter approach is particularly useful when devices are installed in difficult-to-access locations.

If warning or error messages occur during operation, Proline 10 provides guidance via integrated device diagnostics, which categorizes errors in accordance with NAMUR NE107, visualizes the cause of each, and offers appropriate remedies to provide error-free operation.

Designed for basic applications in all industries
Proline 10 flowmeters cover a wide range of basic applications in all kinds of industries. Proline Promag electromagnetic flowmeters are ideally suited for measuring the flows of conductive liquids, as well as for volume measurement of water and corrosive liquids (Promag W/H/D 10), and chemically aggressive fluids (Promag P 10).

The flowmeters meet the demands of basic applications in the water and wastewater, food and beverages, mining, minerals and metals, chemicals, power and energy, life sciences, utility, and other industries. They can be used, for example, for measuring raw water, cooling water, process water, or wastewater. Typical applications include volume measurement, consumption measurement, process monitoring, pump control, and dosing measurement.

Promass K 10 Coriolis flowmeters measure the mass flow of both liquids and gases in utilities, with minimal operating costs to maintain the flowmeter. The device can be used for filling and dosing tasks, process monitoring, pump control, consumption measurements, and much more.

In the chemical industry, Promass K 10 is used to measure the mass flow of liquids such as acids, alkalis, cleaning agents and solvents, oils, and alcohols—as well as liquid hydrocarbons.

In the food and beverage industry, the device measures the admixture quantity of animal fats (e.g., butter), or carbon dioxide (CO₂) during beverage carbonization. Furthermore, Promass K 10 is a reliable device for accurate quantity measurement in submetering distribution networks. In the life sciences industry, it can be used for mass flow measurement of purified water for injection purposes on process skids. In the utility industry, users benefit from efficient and cost-saving mass flow measurement of liquid and gaseous fuels.

Simply clever – multivariable and usable everywhere
Proline 10 provides optimum product quality and process monitoring measurements via the simultaneous measurement of additional process variables. In addition to mass flow, Promass K 10 also measures volume flow, temperature, and optionally density. With its Gas Fraction Handler function, Promass K 10 provides reliable and accurate measurements of even inhomogeneous liquids with entrained gas.

Proline Promag 10 is optionally available with conductivity measurement (Promag W/P/H) or temperature measurement (Promag H). Promag W and P can also be ordered with grounding-free measurement, which is based on the floating measurement concept.

Another order option is “0 x DN full bore” for the Promag W 10. Electromagnetic flowmeters with this option can be installed without inlet and outlet runs, a capability often needed in piping networks or directly downstream of fittings to provide accurate measurements independently of the flow profile. Thanks to their design without tube restriction, there is no pressure loss.

Heartbeat Technology – for maximum operational safety
The Heartbeat Technology option provides permanent self-diagnostics with the highest level of coverage, as well as a traceable device verification, all without process interruption. The integrated real-time clock ensures each verification receives an automatically generated time stamp. Heartbeat Technology reduces risks in a plant, thus increasing reliability and availability.

Data storage
HistoROM data storage ensures maximum data security before, during, and after servicing. All device parameters are stored securely on the HistoROM data storage module and are automatically reloaded after maintenance work, or easily transferred after a device is replaced. Installation and maintenance are therefore easy and quick, reducing downtime.

Transmitter for seamless system integration
Promag and Promass sensors can be combined with four different Proline 10 transmitters:

• Without display, measurement data can be queried via communication protocols.
• With two status LEDs, operated via Bluetooth with the SmartBlue app.
• With a 2.4" LCD display which can be used to read data, with the SmartBlue app is used for configuration and operation.
• With a 2.4" LCD touchscreen that can be operated with common touch gestures, or by using the SmartBlue app.

Proline transmitters make no compromise in terms of performance and accuracy. Digital signal processing begins in the intelligent sensor and is the basis for reliable, exact measurement. The transmitter can simultaneously record multiple measured values and forward them to a process control or monitoring system. Complete access to all measurement data, including diagnostic data acquired by Heartbeat Technology, is possible at any time thanks to digital data transmission over HART or Modbus RS485, and over the corresponding 4-20 mA signal outputs.

@Endress_US @Endress_Hauser @Endress_UK @Endress_CA #PAuto #Pharma 

Battery powered Mag Meter.

The extraction and transport of water often takes place in remote areas where there is no possibility to supply measuring instruments with power or to transmit data via wired connectivity. It is precisely for such applications that Endress+Hauser has developed the innovative Promag W 800 flowmeter with battery-powered operation. It provides maintenance-free operation for up to 15 years, as well as worldwide secure data transfer via cellular radio.

This electromagnetic flowmeter ensures not only reliable monitoring of water supply networks, but also efficient and time-saving maintenance. Leaks can be located reliably, and non-billable water losses (non-revenue water) can be avoided.

It is suitable for measuring lake, river, spring, or groundwater flows for drinking and process water, as well as for applications in distribution networks subject to fiscal metering. Likewise of great importance are consumption measurements when irrigating the frequently huge agricultural areas in climatic dry regions.

The unit has a backlit display, making it quick and easy to read measured values. Endress+Hauser’s SmartBlue app can be used to interact with the flowmeter for operations, and to provide more comprehensive data retrieval on site. It is also available with various drinking water approvals such as KTW/W270, WRAS BS6920, ACS, or NSF 61. These features combine to provide reliable monitoring of water flows and long-term economical operation:

• Seamless consumption measurements with a maximum measured error of ±0.5%. • Exact cost allocation and billing in accordance with various laws and regulations. • Monitoring of important characteristic variables such as water volume, totalized flow, flow limits, etc. • Targeted leakage detection, e.g., by water balancing between two measuring points or by detecting pressure changes caused by water losses.

Secure worldwide data transmission and access
For future-oriented communication and connectivity, the Proline 800 transmitter includes everything needed within its minimal footprint: measuring electronics, batteries, data logger, and a cellular radio module to send and receive data worldwide via LTE Cat M1, LTE Cat NB1, or EGPRS. Furthermore, it can provide measured values and status messages online, such as flow, pressure, totalizer, device and process status, alarm messages, level of battery charge, and many others.

Various Endress+Hauser solution tools are available for this purpose. The Netilion Value app provides easy access to the most important measured values of a specific device. Netilion Water Network Insights, a cloud-based solution for monitoring and visualizing extensive water networks in which Promag W 800 is employed, is used to communicate with the flowmeter, store data, and provide worldwide secure access.

A built-in data logger safely stores up to 10,000 measured values or entries, with an optional extended data logger capable of storing up to 50,000 values. With a SIM card, it is also possible to integrate Promag W 800 into end user SCADA systems. For all connectivity options, global end-to-end encrypted data transmission provides maximum cybersecurity. 

Long-term operation underground or under water
Flowmeters are often exposed to heat, dust, and climatic variations—and are often installed under water or underground. The robust and fully welded Promag W sensor operates in such environmental conditions without any problems.

The Promag W can be ordered with a specially certified corrosion protection (EN ISO 12944) and IP68 (Type 6P) degree of protection, which completely prevents water ingress. Both order options guarantee long-term operation, even in salty environments, or in climatic regions with significant fluctuations in humidity and/or temperature.

Heartbeat Technology – for reliable measurements and maximum operational safety In fiscal metering transactions, the smallest inaccuracies in flow measurement can cause massive shortfalls in annual billing, either for suppliers or for consumers. In the 24/7/365 operations common to the water industry, however, it is seldom realistic to remove flowmeters for test measurements or recalibration, particularly in large water pipelines.

To address this issue, integrated Heartbeat Technology makes it possible to monitor Promag flowmeters continuously and verify their functional capability at the press of a button, thus providing evidence of consistently high measurement accuracy within specifications. This enables assured compliance with regulations applying to fiscal metering measuring points, without interrupting the process. If Promag W 800 is part of the Netilion Water Network Insights solution, users can initiate and view this metrologically traceable verification directly over the cloud, anytime and from anywhere.

Verification logs are generated automatically and stored securely, providing the data often needed for later audits, or for drafting documentation to comply with statutory requirements. In consultation with regulatory authorities, this feature may enable legally required calibration intervals to be extended. For water system operators, this provides significantly lower costs when operating measuring points for fiscal metering.

@Endress_Hauser @Endress_US @Endress_UK @Endress_CA #PAuto  #Water

Ultra-compact flowmeter.

The AF-E 400 ultra-compact electromagnetic flowmeter for utilities and industrial automation applications has been introduced by Krohne. It is specially designed to fit in applications with little installation space available, e.g. in cooling lines of welding equipment, bending machines and robots, or on chemical dosing skids. AF-E 400 matches the requirements of application areas in heating and cooling/temperature control, machine building of washing or dosing equipment, HVAC, and utilities and industrial automation applications in all process industries.

The company examined issues with products in this segment and developed the cost-effective ultra-compact flowmeter to be best in its class in terms of temperature range, accuracy, pressure drop and flow range: AF-E 400 features a stainless steel housing and is suitable for continuous use at +90°C/ +194°F liquid temperature, allowing for operation in very demanding cooling and hot water applications. The round bore reduction of the sensor makes the flowmeter more resilient in terms of increased pressure, ensuring high accuracy over a wide pressure and temperature range, and a high turndown ratio without risk of cavitation. The integrated temperature measurement eliminates the need for an additional sensor, minimising the intrusion points in the pipe and providing more data from the process.

AF-E 400 also features extensive self-diagnostics: the meter continuously monitors several critical aspects including low supply voltage, incorrect parametrisation, flow range exceedance, or short circuit on any of its outputs. Warning messages according to NAMUR NE107 alert the user via the rotatable full colour display or the communication outputs.

Due to the special design of its magnetic circuit, field strength and electronics, AF-E 400 is immune to crosstalk caused by magnetic field overlap of adjacent devices, and can be installed in series or in parallel up to a distance of 2 mm/ 0.08" from device to device without interference.

Nominal sensor sizes reach from DN6...25/ ¼...1¨ for flow rates up to 150 l/min/ 40 US gpm as standard, up to 500 l/min/ 132 US gpm on request. Output options include 4...20 mA, pulse, frequency, switch, IO–link or Modbus to provide operators with multiple sensor and application data for smarter factory automation. AF-E 400 is sold from stock and shipped within 48 hours.

 @krohnegroup #PAuto

Mag Meter with no restriction.

Proline Promag W is the world’s first electromagnetic flowmeter without measuring tube restriction, resulting in reliable measurements independent of the flow profile and the mounting location.

Promag W featuring the “0 x DN full bore” option, is a solution for a close-knit pipeline network or obstacles in pipes. This is the first mag meter of its kind in the world, providing maximum measuring performance without tube restriction, and thus without pressure loss.

Endress+Hauser's Promag W 300/400/500 flowmeters with the “0 x DN full bore” option measure with high accuracy (±0.5%), even directly downstream of pipe bends, T fittings, or insertion devices. They are particularly suitable for installation in tight spaces, such as compact systems or skids, because they do not need any inlet or outlet runs. The Promag W (0 x DN full bore) can easily handle swirls that frequently occur downstream of obstacles such as pipe bends and insertion devices, and even those downstream of unknown obstacles such as build-up on the pipe wall, protruding seals or different inside diameters.

The innovative measuring concept of the Promag W (0 x DN) features multiple measuring electrodes to detect flow. These electrodes generate a substantially higher density of measured data than standard devices. Together with the refined signal analysis, reliable measurement results are realized in swirl conditions.

Previously, in case of disturbances in the pipeline flow, plant operators either had to comply with the recommended inlet and outlet runs, or use a device with a restricted measuring tube to condition swirls within a very short tube section. In many cases, however, sufficiently long straight pipe sections are not present, and restrictions always cause pressure loss. This leads to increased energy consumption for pump operation and, as a result, higher energy costs.

The new “0 x DN full bore” option allows installation without inlet and outlet runs and without restriction, solving both challenges to deliver reliable measured values, flexible installation and cost-efficient measuring operation.

Promag W can be combined with different transmitters: as a compact version (Proline 300 and 400), or as a remote version (Proline 400 and 500) with up to four inputs and outputs. Proline transmitters make no compromises in terms of performance and accuracy. The digital signal processing begins in the smart sensor and is the basis for a reliable, highly accurate measurement. Full access to all measurement data, including diagnostic data acquired by Heartbeat Technology, is possible at any time via digital data transmission.

#PAuto @Endress_US @Endress_Hauser @Endress_UK

Slurry Sensor and Transmitter for high noise applications.

Flow measurement solution helps improve product quality, reduce raw material cost and minimise waste and re-work.

Emerson’s Rosemount™ MS Slurry Sensor with the 8782 Slurry Transmitter is a slurry magnetic flow meter specifically designed for high noise and slurry applications for use in the oil and gas, mining, and pulp and paper industries. Featuring robust coils and advanced signal processing, a responsive yet stable flow signal is possible even in high noise applications. With over 25 years of experience delivering products for these challenging applications, the new Slurry Magnetic Flow Meter helps improve product quality, reduce raw material cost, and minimise waste and re-work.


“Through the utilisation of advanced features, the Rosemount Slurry Magnetic Flow Meter can help our customers better achieve their operational goals,” said Laura Chemler, product manager with Emerson’s Automation Solutions business. “The advanced signal processing is able to adapt to changing flow rates without getting bogged down by traditional damping practices, providing more accurate flow rate feedback when it’s needed most, which in turn helps to ensure an efficient overall process that minimises waste and optimises utilisation of precious resources.”

The Slurry Magnetic Flow Meter, or Slurry Mag, provides a flow measurement solution for customers with fluids that contain large solids, mining ore, pulp or sand, or that experience high process noise or signal instability. Featuring the latest advanced signal processing that is the first to adapt to changing process conditions in real time, the Slurry Mag eliminates noise from the flow signal without using excessive damping, giving operators confidence in their measurement calculations.

Accurate measurement of process flow rates is essential to running a plant or mill efficiently - that is why the Slurry Magnetic Flow Meter uses advanced signal processing with real-time diagnostics to deliver flow measurement confidence and the ability to automatically control the loop.

The Slurry Mag Meter includes more standard diagnostics such as the grounding and wiring fault detection that helps ensure the meter is installed correctly the first time. Optional advanced process diagnostics help provide insight into performance through a high process noise detection diagnostic, as well as enable proactive maintenance in applications where coating may be a concern, such as in pulp digester applications where pitch from the wood fibres may result in coating of the meter.

Finally, the 8782 contains Emerson’s patented Smart Meter Verification capabilities providing a simplified means of troubleshooting or verifying the meter, taking a process that used to take hours and simplifying it down to minutes. While the 8782 transmitter is designed to work with the MS sensor, it is also compatible with existing 8707 installations, making the performance, signal processing and advanced diagnostic capabilities available to anyone who is already using Emerson’s solutions for these challenging applications.

 #PAuto #Oil @Emerson_News @EMR_Automation @HHC_Lewis

Magmeter upgraded.

Picomag plug-and-play flowmeter measures flow of electrically conductive fluids, process temperature and conductivity.

The smart plug-and-play Picomag electromagnetic flowmeter has been updated by Endress+Hauser. The Picomag update enables measurement of flow of electrically conductive fluids and the process temperature and conductivity. It enables easy commissioning with Bluetooth using the SmartBlue App and seamless integration with IO-Link technology.

Picomag can be installed into any pipe up to 2” in diameter, even in confined spaces. For this purpose, there are various process connection adapters available, such as NPT-thread, R-thread, internal thread, Tri-Clamp or Victaulic. Picomag is a cost-optimized solution for applications where the focus is on high repeatability (±0.2% o.f.s.) and reliable measured values – e.g. for correctly measuring water flows 198 gal/min or for minimizing energy costs in utility applications.

Picomag is suitable for process temperatures between 14 to 158 °F (temporarily up to 185 ºF) as well as for process pressures up to 232 psi. Picomag requires no inlet and outlet runs and thus can be mounted directly before or after a pipe bend.

The user-friendly display allows a quick and easy reading of flow, temperature, conductivity and totalizer values. Errors occurring during operations, such as a partial pipe filling or an exceeded temperature limit, are displayed via diagnostic symbols in accordance with NAMUR recommendation NE107. The screen rotates automatically depending on the installation position (horizontal or vertical). Configuration parameters can be called up and monitored by simply knocking on the device.

It is possible to carry out wireless configuration or data retrieval over a distance of 32 ft Bluetooth connection– even at installation sites which are difficult to access. Endress+Hauser’s SmartBlue App allows quick and easy navigation through all device and diagnostic functions.

Picomag provides digital data transmission to process control systems via IO-Link technology. The IO-Link master as an interface allows users to have comprehensive data access from the control room. Other advantages of the IO-Link technology include the automatic transfer of parameters after a device replacement as well as low wiring effort as compared to conventional wiring.

• See also #empowerthefield – release the potential! 

#PAuto #Flow  @Endress_Hauser @Endress_US @Endress_UK

Magmeter for water & wastewater applications.

The electromagnetic flowmeter is suitable for all municipal and industrial water and wastewater applications.

Endress+Hauser launches its Proline Promag W 300/500. Promag W 300 is the new compact version with multiple I/Os, while the existing remote version, Promag W 500, is now available as a digital remote transmitter. The digital remote transmitter allows a maximum connecting cable length of up to 300 m (1,000 ft).

The Promag W flowmeters feature all options to fulfill the requirements of the water and wastewater industry. They possess the necessary custody transfer approvals, Ex approvals as well as IP68 for underwater and buried installations. The devices are available with welded flanges as well as with lap-joint flanges. The 0 DN inlet option allows for guaranteed measurement performance of ±0.5% or better even when the meter is installed immediately after any obstruction. The three liner options, hard rubber, polyurethane and PTFE, have all necessary international drinking water approvals such as KTW/W270, WRAS, NSF 61 und ACS. The Promag W sensor is available in line sizes starting at 1” up to 90”. The device is calibrated according to ISO/IEC 17025.

Proline 300/500 transmitters include a web server as a standard. Using a standard Ethernet cable and a laptop – or wireless over WLAN, users have direct access to all diagnostic, configuration and device data without additional software or hardware. This enables targeted and time-saving maintenance and service.

Heartbeat Technology testing function is integrated into all Proline measuring devices and enables permanent self-diagnostics with the highest diagnostic coverage (>95%) as well as a TÜV-tested, metrologically traceable device verification without process interruption. All of this reduces complexity and hazards in a plant and increases its reliability and availability.

The one-of-a-kind data storage concept (HistoROM) ensures maximum data security – before, during and after service. All calibration data and device parameters are stored securely on the HistoROM data storage module and are automatically reloaded after maintenance work. The HistoROM data storage module stores up to 20 timestamped event messages such as diagnostics and configuration changes. If the optional Extended HistoROM application package is selected, up to 100 of these events will be stored, along with the option to record up to 1,000 measured values via 1 to 4 channels. Installing spare parts is easy, saves time and thus reduces unnecessary downtimes.

@Endress_Hauser  #Water #Wastewater @Endress_US 

MI-004 for Mag meters.

Electromagnetic flowmeters WATERFLUX 3300, WATERFLUX 3070 and OPTIFLUX 4300 are now available with approval according to MID 2014/32/EU annex VI MI-004 for thermal energy meters.

Together with ultrasonic flowmeter OPTISONIC 3400 District Heating, they form Krohne's flow meter portfolio to be used as part of a heat metering system. Typical applications include custody transfer (fiscal metering) in district heating networks, commercial and industrial heat metering or general energy and utility applications in combined heat and electricity generation.

The MI-004 calibration can be realized through either Module D or Module F. With Module D, the calibration is performed by KROHNE Altometer in Dordrecht, The Netherlands, which has been accredited by the NMI to perform MI-004 calibrations. With Module F, the calibration is performed by a notified body specifically requested by the customer, e.g. MID-Cert in Germany.

• Krohne Products are marketed in Ireland through DWN Instrumentation

#PAuto @KROHNE_USA #DWN

Mag meter certified to European chemical standerds.

Emerson’s Rosemount™ 8700 Series of Magnetic Flow Meters has been certified to comply with NAMUR (Normenarbeitsgemeinschaft für Messund Regeltechnik in der Chemischen Industrie) recommendations, expanding the automation supplier’s portfolio of advanced process measurement solutions approved for use in the European chemical market.

“The new certification positions Emerson to better serve users in the European and global chemical market, helping to take their operations to the next level of performance,” said Scott Dudek, product manager for Rosemount magnetic flow meters at Emerson Automation Solutions. “This achievement is a testament to our commitment to meeting the toughest safety, reliability, and operational requirements while offering a comprehensive magnetic flow meter portfolio.”

NAMUR, the international association and standards body for automation technology users in the process industry, establishes recommendations for equipment deployed in the European chemical market based on operating norms and user requirements. Emerson’s certification is the culmination of rigorous testing by an accredited third party, which allow the Rosemount 8700 Magnetic Flow Meters to be deployed in chemical industry applications.

The 8700 series’ hardware and software features, such as all-welded construction and self-diagnostic capabilities for verifying calibration, accuracy and overall device health, are designed to ensure reliable flow readings, ease installation, reduce maintenance costs, and improve operational performance in demanding process applications.

@EMR_Automation #PAuto @HHC_Lewis 

Powerful diagnostics for flow.

Advanced Smart Meter Verification diagnostics to deliver real-time intelligence and calibration of Coriolis and magnetic flow meters for a complete process overview and greater operational certainty

Key features

• Innovative algorithms that detect corrosion & erosion in the meter with remedial action able to be instigated immediately. This is the first company to integrate a 99 percent confidence statistical meter damage detection algorithm that enables early detection without false alarms.
• New process diagnostic capabilities that include a ‘flow range‘ diagnostic, which alerts the engineer when flow rates are not within the specified range of the meter; instrument diagnostics that can identify if entrained gas is in the process; & immediate alerts to process upsets that may affect measurement performance, such as severe aeration.
• Tube coating diagnostics that offer crucial data points and drive valuable information to the end user, alerting them when the meter is coated by something unexpected from the process line, particularly important in food and beverages and life sciences applications.
• Clear and transparent verification audit trails, & advanced visual analysis and reporting software that meets third-party regulatory agency compliance requirements in lieu of meter calibration, inspection or removal. By providing a time-stamped verification report, an increasing number of international standards and third-party agencies, such as ISO, IEC, AGA, API, NMI and others, recognise verification technologies, such as Smart Meter Verification, as a method to confirm instrument calibration & extend recalibration or proving intervals.
• Reduced meter maintenance requirements with vital variables, such as mass flow, verified to be within factory accuracy specifications. Smart Meter Verification also generates detailed information on all sensors, including serial numbers, condition temperature & calibration information, ensuring a simple path to instrument and process compliance.

Emerson has launched the latest version of its Smart Meter Verification software for Coriolis and magnetic flow meters, providing flow meter verification on demand and empowering process engineers, technicians and operators to look beyond the meter and make real-time decisions based on the most advanced meter and process diagnostics in the industry today.

New tools in the Smart Meter Verification software allow users to fine tune and adjust their engineering processes to ensure absolute measurement confidence and top performance in the chemicals, food and beverage, life sciences, oil and gas, and other process industries. In addition to onboard diagnostics, Smart Meter Verification also accelerates implementation of companies’ Industrial Internet of Things (IIoT) strategies with its powerful remote diagnostics, digital intelligence and multiple data points providing users with a complete process overview and greater operational certainty.

Rather than costly and time-consuming calibrations and laboratory testing, leading to production interruptions, shutdowns and safety concerns, the advanced Smart Meter Verification provides in situ calibration verification on-demand without any impact on process or meter outputs. The new system also provides operators with crucial information on other flow issues across the plant.

“Whereas traditional diagnostics often provide just an entry point to further, time-consuming analysis, the Smart Meter Verification system generates real-time, decision-making intelligence and flow measurement confidence here and now,” said Taylor Scott, software product specialist, Emerson Automation Solutions. “For plant operators and engineers, this move from reactive to predictive diagnostics means improved knowledge, operational certainty and productivity, and the acceleration of IIoT strategies.”

• Emerson’s Smart Meter Verification diagnostics are an easy-to-use, automatic tool for Micro Motion™ Coriolis and Rosemount™ magnetic flow meters that monitor the entire flow meter’s performance and integrity and are applicable in a wide variety of process industry sectors, such as oil and gas, food and beverage and chemicals.

@EMR_Automation #PAuto @Emerson_News @HHC_Lewis 

Magnetic flow meter transmitter.

Emerson’s New Magnetic Flow Meter Transmitter Simplifies Installation, Maintenance and Operation

The Rosemount 8712EM Wall Mount Magnetic Flow Meter Transmitter from Emerson, has additional protocols, powerful diagnostic capabilities and usability features to help users in the pulp and paper, metals and mining, and other industries gain quick and easy insight into their processes.

The meter’s local operator interface was designed using Human Centered Design concepts, making it easier and faster for technicians to navigate in the field. According to Scott Dudek, product manager for Rosemount magnetic flow meters, “The Rosemount 8712EM melds usability pioneered by Emerson’s Human Centered Design Group with the quality, capabilities, and reliability that customers have come to trust from Emerson.”

The Rosemount 8712EM’s diagnostic suite includes high process noise detection and ground fault detection. The electrode coating diagnostic offers two set points to alert when coating is present and when it is affecting flow measurement, enabling preventative maintenance. Smart Meter Verification continuously monitors the health and performance of the meter for ultimate measurement confidence.

Universal transmitter capability allows the 8712EM to operate with any existing magnetic flow meter sensor and allows backwards compatibility with all Rosemount magnetic sensors. This feature not only makes the transmitter easier to integrate with older units, but it also enables the use of the 8712EM’s advanced diagnostic features.

The Rosemount 8712EM supports HART 7 for 32-character-long tag capability for reduced start-up time, as well as options for intrinsically safe HART outputs and Modbus RS-485.

@EMR_Automation  #PAuto

MagMeter for water.

The Picomag electromagnetic flowmeter is an in-line transmitter for measuring temperature and flow of conductive liquids in pipe sizes ranging from ½” to 2”, such as drinking and industrial water just announced by Endress+Hauser. It measures flow up to 198 gal/minute with ±0.5% full scale accuracy and ±0.2% repeatability, and temperatures from 14 to 158°F (-10 to 70°C) with ±4.5°F accuracy.

The instrument combines a sensor and transmitter in the same housing, with a 1.4-inch TFT color display showing flow, totalizer and temperature readings, as well as warning and alarm messages.

Outputs include 4-20mA, pulse, switch and 2-10V. IO-Link connectivity provides flexible integration into automation systems. The Bluetooth wireless interface allows direct access to process and diagnostics data, and enables the user to configure the measuring device on the fly. The device can be operated and configured on Android and iOS devices via the free SmartBlue App.

The IO-Link interface allows installation into fieldbus and other existing infrastructures. The IO-Link Master allows data access from the control room, and automatically transfers configuration parameters after a device replacement.

The flowmeter is ideal for use on process skids, where space is often limited, or in difficult to reach locations. Picomag can be installed into any pipe up to 2-in. (50 mm) diameter, even in confined spaces. Various process connection adapters are available, including NPT-thread, R-thread, internal thread, Tri-Clamp or Victaulic, and it is available in models that accept ½-, ¾-, 1- or 2-inch process connections.

The stainless steel Picomag flowmeter has high shock and vibration resistance, IP65/67 protection and a PEEK measuring tube. It fulfills EMC requirements according to IEC/EN 61326. It also conforms to the requirements of the EU and ACMA directives, and has a cULus listing.

@Endress_Hauser  #PAuto #Water

PROFINET I/O option for electromagnetic flowmeters.

PROFINET I/O is now available for Krohne's OPTIFLUX, WATERFLUX and TIDALFLUX electromagnetic flowmeters with IFC 300 signal converter.

As new Industrial Ethernet communication option, PROFINET I/O is now available for electromagnetic flowmeters with IFC 300 signal converter. This includes all compact and field versions of the OPTIFLUX x300 series (except OPTIFLUX 7000), WATERFLUX 3300 and TIDALFLUX 2300.

With PROFINET I/O, all measuring, process and diagnostic information from the meters is available real-time via a single communication channel, allowing for direct and convenient integration of new meters, direct identification of defective devices as well as bidirectional communication and parameter setting. Other advantages include reduced costs for wiring and connecting hardware since PROFINET uses standardised and homogenous Ethernet infrastructure from field devices to control room.

In collaboration with PHOENIX CONTACT, KROHNE has published the whitepaper “Ethernet-Based PROFINET Integration of Field Instruments in the Water and Waste Water Industry”. The free whitepaper explains the background of PROFINET and its benefits in more detail and shows different network topologies.

@krohnegroup #PAuto

Flow for hygienic applications.

Endress+Hauser has announced updates to its Proline 300 smart Coriolis and electromagnetic flowmeters for the hygienic industries. Their compact hygienic 316L stainless-steel housings are robust and optimized for highest reliability. Additionally, they have been designed to support an optional IP69 ingress protection rating, impervious to water ingress from high pressure wash-down.

The sensors are designed according to ASME BPE, EHEDG and 3A standards, and provide full GMP compliance for sterile processes. They offer seamless integration into applications through a wide range of digital conductivity protocols including EtherNet/IP.

The Coriolis flowmeters have several surface finish options including stainless-mechanical or electropolished wetted parts and low delta ferrite content that fulfils the most stringent requirements for GMP design and cleanability. The design is optimized for cleaning and sterilization, offering full drainability even in near horizontal installations. The Proline Promass Coriolis mass flowmeters are available in 11 models ranging in sizes from 1/24 to 14 inches in diameter, for measuring flows up to 100,000 tons per day.

Proline Promag 300 flowmeters are available in two models in sizes from 1/12 to 24 inches for volume flows up to 42,000 gallons per minute.

Both the Coriolis and electromagnetic flowmeters are available in models suitable for CIP/SIP processes in hygienic and sterile process applications.

Applications Life Sciences. Food and beverage.

Proline instruments connect to control systems via 4-20mA HART, PROFIBUS PA, FOUNDATION Fieldbus, Modbus, EtherNet/IP or PROFINET. Both families provide access to users via the device’s display, a web server, wireless LAN, handheld devices, asset management or process automation solutions, and Fieldbus protocol. Each provides fast commissioning, in-situ device verification during operation, continuous self-diagnostics and automatic on-board data storage.

Robust transmitter housings are available in aluminum, and hygienic or severe service stainless steel. Each housing has a two-chamber system with a front-mounted compartment for connecting source power, wiring the analog and/or digital inputs and outputs, and accessing the Ethernet service access port or device display. The second chamber permits service technicians to access the electronics modules for repair functions while maintaining protection against dust and contamination.

Local or remote four-line backlit optical displays with a WLAN connection allow access from a handheld device such as a smartphone or a tablet.

All Proline instruments have custody transfer approvals and meet the requirements of cCSAus, ATEX, NEPSI, INMETRO, EAC, IEC/EN 61326, NAMUR NE21, and EU and ACMA directives. They are also approved for use in SIL 2 and SIL 3 applications.

Smart Instrument Functions
Each Proline instrument has a HistoROM function to protect data storage automatically. This includes an event logbook and data logger that can be accessed locally or remotely, and storage of calibration and verification information. This onboard data storage makes it easy to replace and commission a new flow sensor.

The built-in web server provides universal browser-based access to device, diagnostics and process information from any device with an internet or Wi-Fi connection. Typical access devices include laptops, PCs, smartphones and tablets.

Endress+Hauser’s Heartbeat Technology package addresses device diagnostics, monitoring and verification functions used to satisfy regulatory, contractual, quality, safety or fiscal requirements.

Heartbeat Diagnostics provides self-monitoring for all Proline instruments, meeting NAMUR NE107 requirements for clear and unambiguous categorization of events and device remedies for quick resolution of problems.

Optional Heartbeat Monitoring allows for customer identification of device trends from process influences such as buildup, settling solids or liquids, erosion, corrosion and multi-phase fluid flows.

The TÜV-attested Heartbeat Verification is the only method to have achieved third-party accreditation per traceable ISO metrological standards in operation. In-situ verification can be triggered at any time, from anywhere, to provide electronic quality reports.

The Proline instrument portfolio also connects directly to Endress+Hauser’s W@M lifecycle management software which tracks all necessary information about device calibrations, verifications, maintenance, and other functions over the life of the sensor and instrument.

@Endress_Hauser  #PAuto #LifeSciences #Food

MagMeter Market study.

Flow Research have completed  and published a new Magnetic Flowmeter study.   It contains some surprising and unexpected results. As it turns out, the magnetic flowmeter market was more affected by the downturn in oil prices than was anticipated. Applications for water measurement in the hydraulic fracturing, or “fracking,” industry are among the reasons. The study contains hard data on the changes in the market since 2013, and quantifies these changes by region, by segment, and by technology.

The World Market for Magnetic Flowmeters, 6th Edition is now ready for shipping. The on-line overview may be read here (pdf).

The magnetic flowmeter market has many unique aspects that make this study of vital importance to anyone competing in this market. Liner types, line sizes, coil power types, and battery operation are among the segments considered. Unlike many flowmeters, magnetic flowmeters do not measure the flow of gas, steam, or hydrocarbon liquids. Yet they loom large in water and slurry flow measurement, in hydrofracking, in pulp and paper, and in many other areas. Magnetic flowmeters are especially popular in Europe, and major suppliers are located there, in the United States, and in Japan.

Some of the important trends identified are the growing use of insertion meters, wireless technology, and battery operated magnetic flowmeters. The study has also segmented the clean water from the wastewater market in this study.

Some say that water is the new oil. Whether or not this is true, there is no question that water flow measurement is more critical than ever in a world in which clean and potable water is an increasingly scarce commodity. This study makes it clear that magnetic flowmeter technology is changing, and that it is more important than ever today. This study will be of special interest to any companies looking to expand their magnetic flowmeter product line, or potentially to add magnetic flowmeters to their current offerings.

#FlowResearch #PAuto