Versatile ultrasonic flow and energy meter.

The Dynasonics® TFX-5000, introduced by Badger Meter,  is an ultrasonic clamp-on flow and energy range of meters. Designed for non-invasive, ultrasonic transit time measurement, the meters are ideal for use in water and wastewater treatment, Heating/Ventilation/Air Conditioning (HVAC) and oil and gas applications.

TFX-5000 ultrasonic clamp-on flow and energy meters are a versatile solution for measuring volumetric flow and heating/cooling rates in clean liquids as well as those with small amounts of suspended solids or aeration, such as surface water or raw sewage. Typical applications include water mains, reclaimed water, lift stations and booster pump stations in water and wastewater; the energy transfer of chilled water (cooling) and glycol/hot water (heating) in HVAC; and produced water in oil and gas.

"As the newest generation of clamp-on ultrasonic flow and energy meters, the TFX-5000 meter is intended for users seeking an accurate, reliable and affordable transit time metering device," said Cheryl Ades Anspach, marketing manager, Badger Meter. "The unit is available in a variety of configurations and can be selected with features suitable to meet particular application requirements."

By clamping onto the outside of pipes, ultrasonic devices like the TFX-5000 meter do not contact the internal liquid and have inherent advantages, such as reduced installation time and cost. The meter is available in two versions:

• A flow meter for water delivery, raw sewage, cooling water, sea water, deionized water, water-glycol mixtures, alcohols, chemicals and many caustic fluids
• A heating/cooling energy flow meter used in conjunction with dual clamp-on Resistance Temperature Detectors (RTDs) for temperature measurement in hydronic processes and HVAC systems

The TFX-5000 meter is specifically developed for fluid flow metering and heating/cooling energy measurement and can be employed for a host of data logging tasks. Users can select up to eight parameters to log, including flow rate and total, signal strength, and alarms with a time/date stamp to an 8 GB microSD™ (Secure Digital) card. It also features helpful diagnostics that take the guesswork out of isolating process or application problems. Users are alerted to out-of-specification flow conditions and can access a history with the most recent alarm, error and event codes.

In addition, the meter supports an encoder output for use with cellular endpoints for connecting to Badger Meter AquaCUE® or BEACON® Advanced Metering Analytics (AMA) cloud software. AquaCUE collects water use measurements at 15-minute intervals that are uploaded to the cloud on a regular schedule (up to twice per day) to help with tracking and analyzing water usage.

The TFX-5000 meter features a large, easy-to-read graphical display and provides Modbus RTU, Modbus TCP/IP, BACnet MS/TP, and BACnet/IP connectivity. Configuration and troubleshooting are through an optional keypad or via a Universal Serial Bus (USB) cable using the SoloCUE® Flow Device Manager software. The meter utilizes a four-level passcode security system for applications requiring unit lockdown. Installation is simplified with new Dynasonics Easy Rail Transducers, which provide a better acoustic coupling and lessen the need to re-apply couplant due to mounting errors.

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Smart electric valve actuator.

Badger Meter  has introduced the second stage of its Smart Electric Valve Actuator (SEVA). The device now offers Modbus RTU, Modbus TCP/IP and SoloCUE® connectivity. SoloCUE is a software solution that provides easy access to the setup of both the feature-rich SEVA and its protocols.

This custom-built, bulletproof platform allows end-users to visualize SEVA’s performance and setup characteristics.

The free SoloCUE software can be downloaded from the website. Created with the customer in mind, it has the ability to easily set up SEVA and monitor industrial valve applications.

SoloCUE allows end-users to perform the following actions:

• Adjust operating speed and thrust
• Set up all available protocols (Ethernet/IP, Modbus TCP/IP and Modbus RTU)
• Adjust deadband to fine-tune the application and valve
• Set up split-range feature
• Set up reverse acting feature
• Set up loss of power feature
• Set up loss of signal feature
• Set up operation limits
• Configure real-time dashboard to communicate position command, actuator position, signal applied, internal temperature, tag ID, serial number, power input and mode selection

Modbus RTU
Modbus RTU is an open, serial (RS-485) protocol derived from the master/slave architecture. It is a widely accepted protocol due to its ease of use and reliability. Modbus RTU is commonly used within Industrial Automation Systems (IAS).

Modbus TCP/IP
Modbus TCP/IP (Transmission Control Protocol and Internet Protocol) is simply the Modbus RTU protocol with a TCP interface that runs on Ethernet. This protocol gives a truly open, accessible network allowing blocks of binary data to be exchanged between devices. It is simple to implement for any device that supports TCP/IP sockets, with a switch and cable available to each device.

Coming Soon: Full Diagnostics and Hart

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Top load turbine flow meter.

Badger Meter has just intruduced the Blancett® Top Load Turbine Flow Meter.  Designed to withstand the demands of the most rigorous flow measurement applications, this meter was originally intended for the secondary oil recovery market but provides an ideal solution for liquid flow measurement on or off the oil field.

Since 1975, Blancett turbine meters have delivered accurate, consistent, reliable and informative flow measurements for liquid and gas applications. These turbine meters are popular velocity flow-measuring devices with the ability to measure wide flow ranges with good accuracy. They are known for their fast speed of response, low pressure drop, and durable construction.

For customers looking for a better turbine solution, the top load meter’s new, innovative design provides the proven performance expected from the Blancett brand with the ability to reduce repair times by over 70 percent. A new replaceable insert assembly kit allows users to quickly and easily replace the rotor and blade assembly in the field without having to remove the meter from the line. The meter is constructed with a rugged 316 stainless steel housing, rotor shaft and rotor support assemblies; 17-4 PH stainless steel rotor; and hybrid ceramic ball bearings. It maintains measurement accuracy and mechanical integrity in the corrosive and abrasive fluids commonly found in oil field water flood projects, as well as many other industrial applications.

Key features of the new Blancett meter include:

• Reduce repair time by 70 percent
• Simple field maintenance by a single technician
• No special tools necessary for disassembly
• Long service life with no rusting in severe operating environments
• Electronic integration with state-of-the-art flow monitors and K-factor scaler, or an F-to-I/F-to-V Intelligent converter
• Helical blade design
• Repair kit for turbine replacement without loss of accuracy
• High 15:1 turndown ratio for extended flow range
• Installed either horizontally or vertically

Badger Meter's top load turbine flow meter can be paired with a Blancett B2900 flow monitor, which provides advanced communication capabilities over an RS485 bus using Modbus remote terminal unit (RTU) and control outputs. This allows operators to connect meters to a network for process automation and/or remote flow monitoring. The Modbus RTU connection can be configured with user-selected baud rates.

The Blancett Top Load Turbine Flow Meter is available in one- and two-inch nominal pipe sizes with an accuracy rating of ±1 percent of reading and a repeatability of 0.1 percent of reading. Ideal flow ranges vary between 5...225 gallons per minute (GPM)/18.9...851.72 liters per minute (LPM) depending on line size. The meter comes calibrated and traceable to National Institute of Standards and Technology (NIST) standards.

With quick product availability and advanced electronic integration options, backed by experienced application support personnel, Badger Meter offers an optimal solution for critical flow measurement requirements. The Blancett Top Load Turbine Flow Meter is in stock and ready to ship.

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Clamp-on flow.

Versatile instrument provides cost-effective solution for measuring water flow in industrial applications

Badger Meter has introduced the Dynasonics® TFX-500w Ultrasonic Clamp-on Flow Meter for use in building automation, heating/ventilation/air conditioning (HVAC), water & wastewater treatment and water distribution.  This meter is designed for non-invasive, ultrasonic transit time flow measurement.

The TFX-500w Ultrasonic Clamp-on Flow Meter is a cost-effective solution for measuring water flow bi-directionally in a variety of applications. Typical examples include water systems, wastewater effluent, agricultural irrigation and industrial discharge.

As a clamp-on flow measurement instrument, the TFX-500w is ideal for users requiring a high level of applicability, functionality, economy and performance, said Cheryl Ades Anspach, marketing manager, Badger Meter. "The meter resides outside the pipe and is compatible with a wide range of pipe sizes. It has no pressure head loss, no contact with internal liquid and no moving parts to maintain. The TFX-500w is quickly and easily installed without cutting or tapping process piping, and can be retrofit in existing installations without shutting down system operations – reducing both installation time and material costs."

With the TFX-500w Ultrasonic Clamp-on Flow Meter, ultrasonic waves transmit upstream and downstream through the pipe wall and liquid flowing in the pipe. By measuring the difference in the travel time and knowing the pipe size, the meter accurately determines the rate, total and velocity of water flow.

The TFX-500w flow meter features a large, easy-to-read display. It provides Modbus RTU and BACnet MS/TP connectivity, and integrates with the Badger Meter BEACON® and AquaCUE® Advanced Metering Analytics (AMA) cloud-based software suites. Programming of the meter is through the front panel or USB cable using SoloCUE® configuration software.

Available in sizes of 1/2...10 in. (15...250 mm), and handling flow ranges of 0.1...9,800 gal/min (44,700 l/min) and temperature ranges of -40...250° F (-40...121° C), the TFX-500w is a versatile flow metering device that can be used in almost any industrial environment.

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Vibrators for concrete.

The Wyco® Sure Speed® 2.0 and 995 Electric Motor Vibrators have been released for use in the concrete finishing industry. They are designed for effective consolidation of concrete to help optimize quality and production on demanding construction projects. Wyco is part of the Badger Meter group.

The Sure Speed 2.0 Electric Motor Vibrator provides a solution for the most challenging concrete consolidation applications, including difficult advanced mixes. The vibrator employs computer control to automatically maintain head speed in varying conditions, and requires less power consumption by using only the energy necessary for job completion. Its innovative "square head" design produces uniform and repeatable vibration every time, and maintains a longer life span than competing products. The user only needs one motor to power any shaft length and head size. The Sure Speed's lightweight, ergonomic configuration minimizes labor hours and fatigue, and a soft-start brush extends brush life.

The 995 Electric Motor Vibrator builds on the legacy of Wyco's proven 994 vibrator, which offers legendary Wyco performance. The 995 provides greater durability than the earlier model while incorporating the latest features from the Sure Speed line, including a rugged molded motor enclosure, reliable electric switch and easy-to-service motor brushes.

Both of the new Wyco vibrators meet the highest safety standards in the industry, including UL60745 Electrical Certification, Conformité Européene (CE) Listing and Canadian Standards Association (CSA) Certification to ensure job site safety. They also comply with the US Occupational Safety and Health Administration (OSHA) 29 CFR 1910.95 regulation for noise levels.

Mike Pilger, product manager, construction, Wyco, said, "Industry experience shows that the quality of concrete can be significantly enhanced by vibration. The advantages of this technique are now so well established that vibration is an accepted job site practice. Badger Meter, through its best-in-class line of internal vibrators, is committed to helping customers achieve consistently superior concrete finishes, while providing greater durability and ease of use."

The Sure Speed 2.0 Electric Motor Vibrator has all the state-of-the-art capabilities contractors need to improve their concrete finishing performance. For example, users can maintain head speed regardless of slump, load, shaft or head size. The vibrator is lightweight with an ergonomic handgrip and shoulder strap, and provides quiet operation to eliminate the need for hearing protection. It handles easily to reduce operating fatigue, and consolidates concrete quickly and efficiently.

The 995 Electric Motor Vibrator offers utmost versatility to power through rigorous concrete consolidation tasks. The unit allows operators to easily change from quick-disconnect to threaded shafts, and drive any head and shaft combination, with a single motor meeting all of their consolidation requirements.

#Pauto @Badger_Meter

Open channel flow meter.

The Dynasonics® iSonic 4000 flow meter, an economical solution for a wide range of open channel flow measurement applications, has been introduced by Badger Meter. The new flow meter, unveiled at the WEFTEC 2017 Water Quality Conference & Exhibition in Chicago (2-4 Oct 2017), accurately measures level, flow rate, and total volume of water and other liquids flowing through weirs and flumes.

Open channels are a cost-effective solution for managing varying flow rates in unpressurized systems. However, flow through open channels cannot be measured by many common flow measurement technologies, and converting to a closed, full pipe system can be costly and too restrictive for large flow events.

Cheryl Ades Anspach, marketing manager, Badger Meter, commented, “The iSonic 4000 is an intelligent and versatile ultrasonic meter/controller designed to meet a host of open channel flow measurement requirements. Its unique features and IP67 rating enable reliable performance in challenging outdoor environments. The meter is an effective tool for influent and effluent measurement, flow control and data logging.”

The Dynasonics iSonic 4000 flow meter is well suited for applications ranging from flow into water treatment plants, storm and sanitary sewer systems, and effluent from water resource recovery, to industrial discharge and irrigation channels. It employs a non-contact ultrasonic level sensor to measure the water level in a flume, weir or other channel. The unit is programmed using three front panel push buttons, with the programming menu offering a wide variety of primary flow elements. Based on Manning's equation, the flow rate is determined according to the dimensions, characteristics and water level of the channel. This correspondence between water level and flow rate allows for a cost-effective solution for measuring flow in angular open channels and partially filled pipes, as well as measuring volumetric contents of liquids in tanks.

The iSonic 4000 open channel flow meter easily interfaces with most supervisory control and data acquisition (SCADA) systems. Simple to install and setup, it sends level, flow rate and total volume information over Modbus RTU. A robust data-logging feature with selectable intervals provides a backup of measurements in case of network outages or reporting lapses.

With an operating temperature range of -4°…140° F (-20°…60° C), the iSonic 4000 can be paired with the Badger Meter BEACON® Advanced Metering Analytics (AMA) software and AquaCUE® Flow Measurement Manager system for use in utilities and water resource management. Although the device normally functions as a flow meter, it can be used for pump control based on the water level to reduce equipment costs. A rugged powder-coated aluminum enclosure protects internal components and extends asset life.

Typical applications for the iSonic 4000 are found in industries such as wastewater effluent, storm water systems, agriculture irrigation, and general process and industrial discharge.

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Industrial flow monitor.

The Blancett® B3100 Series flow monitor has been introduced by Badger Meter. It is a flexible, durable, easy-to-use digital signal processing platform for demanding flow metering applications. The B3100 flow monitor incorporates advanced options with user-friendly full operation through the glass. Data logging, and remote data access and programming are available without opening the enclosure. Programming software makes remote configuration easy and efficient.

This flow monitor processes a frequency output from a flow meter and interprets the signal to calculate flow rate and total flow simultaneously with 16-point linearization of the flow curve (with interpolation) for improved accuracy. The unit features simplified K-factor and engineering unit configuration for volumetric or mass readings.

It is explosion-proof for harsh surroundings in accordance with ATEX, IECEx, FM and CSA c-us. A rugged one-inch NPT thread is provided for flow meter mounting. The flow monitor's large backlit LED display provides seven-digit flow rate/total and 11-digit accumulated total. The display shows flow rate, total, measuring units and a flow rate-indicating speedometer, with hourly flow totals and settings easily logged in an archive. Each log contains flow rate, flow total, accumulated total, time/date stamp and log number. Logged data can be viewed through the display, or via Modbus RTU Communications or free PC software options. Interval logs are available by minute or hourly increments, with daily and event logs also provided. The flow monitor's user-friendly programming software enables log data to be downloaded as a .csv file.

The B3100's remote programming capability is a key product feature, which allows for full configuration of the flow monitor. Software automatically detects the monitor and downloads its data. Configurations for multiple units can be saved on a PC, and configuration data can be changed and easily downloaded back to the monitor. Field operation is via a through-the-glass keypad. The flow monitor has multiple power supply options, including a long-life battery supply.

The enhanced functionality of the flow monitor is ideal for use with automated systems in remote locations, such as monitoring of meters in oil fields. With the monitor's robust data logging feature, Blancett now offers Contract Hour Support. Hourly flow totals can be easily logged in the archive on the hour. Other typical applications include secondary oil recovery, remediation and reclamation, fracture/refracture, coal bed methane, regulatory compliance and environmental accountability, chemical processing, semiconductor manufacturing, fertilizer production and dispensing, pesticide manufacturing, and liquid batching and water-cooling.

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MagMeter for concrete batching applications.

The M7600 electromagnetic flow meter has been added  to Badger's accurate, high-performance ModMAG® family. The Badger Meter M7600 Flow Meter combines the most advanced electromagnetic flow metering technology, with a simple, yet robust output, providing an easy-to-use flow measurement solution for use in a wide range of concrete batching applications.

Specifications: • Pipe size: 1/2...4 in. (15...100 mm) • Accuracy: ± 0.5% of rate for velocities greater than 1.64 ft/s, ± 0.008 ft/s for flow rates less than 1.64 ft/s • Repeatability: ± 0.1% of reading • Flow range: 0.14...1320 gpm (0.53...5000 lpm) • NEMA 4 and NEMA 4X weather-resistant transmitter enclosure options • Power supply: 92...275V AC (9...36V DC) Features & Advantages: • Ability to recognize empty pipe • Open cross-section design: no pressure loss, no moving parts, no maintenance required • Unaffected by the presence of most suspended solids in the liquid • Pulsed DC magnetic field for maximum zero point stability • Two standard pulse outputs: solid-state relay and open collector output, compatible with most batch controllers and totalizer displays • Programmable scale factor for batch accuracy compensation • Long life, corrosion-resistant liner (PTFE) • Complies with NIST Handbook HB44 for batching meters

The M7600 electromagnetic flow meter achieves an accuracy of ± 0.5% of rate for velocities greater than 1.64 ft/s and ± 0.008 ft/s for flow rates less than 1.64 ft/s with a repeatability of ± 0.1%. Its rugged design ensures exceptional reliability in demanding environments. The meter features a non-intrusive open flow tube that virtually eliminates pressure loss, and with no moving parts to impede the flow stream, maintenance is kept to a minimum — even in less than ideal fluid conditions. The M7600 is the ideal metering device for clean or reclaimed water batching in ready mix, precast, prestress, and block plants, and requires minimal maintenance over a long operating period.

Greg Perona, product manager, Badger Meter, commented, "The M7600 electromagnetic flow meter was specifically developed for applications in harsh environments, such as concrete batching. Its fully-enclosed transmitter protects an internal LCD display and electronics from dirt, debris and other hazardous conditions. Plus, its rugged construction makes the meter ideal for operation in the concrete industry."

With a robust design, advanced electronics and signal processing, and the ability to perform unaffected, even with the presence of suspended solids in the pipe, ModMAG M7600 electromagnetic flow meters are an excellent choice for concrete batching applications. Reliable and accurate flow measurement in concrete batching enables companies to control material costs and ensure optimal finished product quality.

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Explosion proof Coriolis flow.

Badger Meter has enhanced its new line of Coriolis flow meters by releasing a new explosion-proof transmitter with intrinsically safe sensors for RCT1000 Coriolis Mass Flow Meters. The hazardous location certification opens up an array of new applications for RCT1000 flow meters, including chemical and petrochemical processing, oil exploration and refining, and a wide variety of industrial processing applications in potentially hazardous environments.

The hazardous location certification applies to the RCT1000 dual tube Coriolis flow meters with 1/2 to 3 inch connectors and includes low flow options. The Coriolis flow meters are certified for Class I, Division 1 area and include a newly designed, integrally mounted, explosion-proof transmitter. The new transmitter offers an unlock feature to prevent accidental activation, as well as a local LCD display with optical buttons, which allow the operator to navigate the display through the glass without opening the enclosure. In addition to meter configuration, RCT Console software provides data logging, trend analysis and the HealthTrack feature allowing for advanced diagnostics of a flow process.

"With hazardous location certifications and a more compact integral transmitter, we have significantly expanded the functional capacity of RCT1000 Coriolis flow meters," said Cheryl Ades Anspach, marketing manager at Badger Meter. She added, "The RCT1000 line is now able to help businesses in industries such as oil and gas, petrochemical and processing, optimize their operations by controlling process flow with a highly accurate and intelligent flow measurement system."

The Badger Meter RCT1000 Coriolis mass flow meter identifies flow rates by directly measuring fluid mass and density over a wide range of fluid temperatures and viscosities with a high degree of accuracy. Furthermore, the unobstructed, open flow design and measurement technique makes the RCT1000 suitable for a variety of fluids such as vegetable oils and fats, slurries, adhesives, coatings and hardeners, chemicals, petrochemicals, and other viscous, nonconductive fluids that are difficult to measure with other technologies.

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Industrial Flow Monitor.

The new Blancett^® B2900 flow monitor offers advanced digital signal processing technology in an easy-to-access package. Enclosed in a spacious polycarbonate NEMA 4X housing, the electronics are located on a single board, designed for straightforward and convenient field installation. 

The large enclosure provides more room for the user’s hands and tools when wiring the monitor in the field. The B2900 enclosure features an LCD display with push button programming as well as a pre-drilled hole for external wiring connections, such as Modbus RTU and other outputs. 

This flow monitor processes a frequency output from a flow sensor and interprets the signal to calculate flow rate and total flow simultaneously with 10-point linearization for improved accuracy. The B2900 monitor is ideal for use with low-level frequency input signals, typically found in Blancett turbine flow meters, but it can be used with almost any flow sensor producing a low amplitude AC output or contact closure signal. The monitor provides advanced communication capabilities over an RS485 bus using Modbus RTU and control outputs, allowing operators to connect meters to a network for process automation and/or remote flow monitoring. The Modbus RTU connection can be configured with user-selected baud rates.

To ensure security in remote applications, robust alarm parameters provide faster warning when something changes in the process or pipeline. Also, the keypad display can be password protected to prevent unauthorized tampering. An added benefit for remote monitoring applications is that the B2900 monitor can be configured for both loop power and battery power, with the battery rated for a six year lifespan. The battery also acts as a backup power source in the event of loop power loss or interruption.

B2900 flow monitors are hazardous location certified (Class I Division 1, Groups C, D; Class II, Division 1 Groups E, F, G; Class III for US and Canada. Complies with UL 913 and CSA C22.2 No. 153) and are suitable for a variety of critical flow measurement applications in the oil and gas, and petrochemical industries. Ideal applications include secondary oil recovery, remediation and reclamation, fracture/refracture, coal bed methane, regulatory compliance and environmental accountability, aggressive chemical processing, and industrial batching and dispensing.

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Top mounted valve postioner.

The new Research Control® SRD991 top-mount valve positioner from Badger pushes the limits of process control and optimization. The new valve positioner mounts directly to the top of a control valve with a rugged linear potentiometer.

While most valve positioners are side-mounted, the new top-mounted SRD991 uses a linear connection, which mitigates hysteresis between the positioner and actuator by feeding back the actual position of a valve actuator – faster, more accurate and more consistent than ever before. This provides significantly improved flow control.

Top-mount valve positioners should be used when the application calls for high positioning accuracy or when greater force is required over the standard actuator, such as in the case of high shutoff pressures or excess packing friction. The SRD991 top-mount positioner is available with a large amount of benefits including a LCD screen, protocols (HART, PROFIBUS-PA and FOUNDATION Fieldbus H1) and two levels of diagnostics. All the diagnostics features can be easily configured and displayed by the positioner DTM. Moreover, the Positioner DTM enables a complete health report of the valve with full configuration and diagnostics data. The simple installation and setup of the SRD991 positioner allows an easy upgrade of any BLRA pneumatic positioner.

Turbine flow meters!

The Blancett® B1500 Series Turbine Flow Meter has bee launched by Badger. It is designed to perform in harsh environments found in the oil and gas, and petrochemical industries. A cost-effective option for highly accurate and reliable flow measurement, B1500 flow meters are an ideal solution for standard clean, filtered liquid flow applications in precision industrial processes, such as batching, blending, filling, or general flow measurement.

These turbine flow meters feature exceptional mechanical linearity, which increases useable flow range and helps mitigate output variance caused by viscosity fluctuations due to changes in fluid temperature. Using a helical rotor design with high-performance ceramic ball bearings, B1500 meters are able to achieve exceptional speed-of-response and minimal pressure drop. Ceramic bearings are also lighter, more tolerant to extreme temperatures and produce less friction than stainless steel ball bearings, which are commonly found in other turbine meters.

As an added benefit, B1500 flow meters are easily coupled with B3000 flow monitors to provide an economical, robust flow metering solution, with multiple local read and system integration options. Flow rates and totals are presented simultaneously via a crisp dot-matrix LCD display and/or transmitted to a user interface via Modbus RTU, a 4...20 mA analog output or totalizing pulse output. Basic, advanced and solar-powered configurations provide users with flexibility to meet the needs of unique applications.

The meters are available in nominal line sizes from ¼…2 inches with an accuracy rating of ±0.25% of reading, when linearized with a B3000, and repeatability of ±0.02% of reading. Ideal flow ranges vary between ¼...250 gallons per minute depending on line size. The B1500 Series meter is constructed of 316 stainless steel and is available with either ANSI flange or NPT end fittings.

B1500 Series turbine flow meters come calibrated and traceable to NIST standards, are in stock and ready to ship. With quick product availability and advanced electronic integration options, backed by experienced application support personnel, the Badger Meter Blancett B1500 Series is an ideal solution for your critical flow measurement needs.

Simultaneously measure mass, volume, density, and temperature.

RCT1000 Coriolis Mass Flow Meters has been introduced by Badger Meters. This is the latest addition to an extensive line of flow instrumentation products. The RCT1000 provides the ability to simultaneously measure mass, volume, density, and temperature, providing control options to synchronize precision processes.

"More than simply a flow meter, the RCT1000 Coriolis Flow System is capable of controlling process flow by sending commands to other instrumentation, such as valves and pumps," said Cheryl Ades Anspach, marketing manager at Badger Meter. She added, "The RCT1000 transmitter performs batch and PID control, which eliminates additional control equipment. This means one Coriolis flow meter interface functions as a transmitter and an economical mini-process control system, which can operate independently or be integrated into a larger system."

Complementing the robust transmitter and sensor, every RCT1000 Coriolis mass flow meter comes with the RCT Console software package. RCT Console is specifically designed to provide users maximum operational flexibility and ease-of-use. By allowing users quick access to configure measurement parameters through the RCT Console software or the LCD interface on the transmitter, the meter can be set up and measuring flow in a matter of minutes. RCT Console software offers much more than configuration features. Users are able to obtain advanced data logging and performance trend analysis, as well as system verification provided by the unique HealthTrack feature which records critical parameters and compares them to normal ranges.

The Badger Meter RCT1000 Coriolis mass flow meter identifies flow rates by directly measuring fluid mass over a wide range of fluid temperatures and viscosities with a high degree of accuracy. Furthermore, the unobstructed, open flow design and measurement technique makes the RCT1000 suitable for a variety of fluids such as vegetable oils and fats, slurries, adhesives, coatings and hardeners, and other viscous, nonconductive fluids that are difficult to measure with other technologies.

Valve Sizing Software!

New sizing software for Research Control® Valves (RCV) as been introduced by Badger Meter. This software will adapt to the unique process requirements of a plant and guides specifiers through selecting the right control valve for any project. With more than 2000 different media available and the ability to create customized media, plus automatic phase identification, RCVcalc provides accurate and meaningful valve sizing information to better reflect the system parameters of individual applications.

RCVcalc enables users to graphically visualize their operation set points and review various trims and characteristics, which are dynamically filtered based on their selections. The software provides real-time scenarios to review trims and control points while considering the rangeability of each innervalve. For low flow calculations, RCVcalc features advanced formulas to serve transitional and laminar flow situations. Leveraging the REFPROP package from the US National Institute of Standards and Technology (NIST), RCVcalc provides direct access to predetermined thermodynamic equations of various fluid states providing higher accuracy for high pressure and/or low temperature applications.

Nobody knows your process better than the user! RCVcalc is a robust software tool that adapts to the process requirements of your application and guides you through sizing the right control valve for virtually any application. Rely on RCVcalc to help you select the ideal valve for your next project — efficiently, accurately and confidently.

RCVcalc is available for download at no cost on the company website.

Valve deliveries improved!

Effective immediately, Badger Meter has established a new lead time of two weeks for Research Control® Valves (RCV) within their broad standard offering – a reduction of more than 50 percent.

For many years, lead times for RCV valve products ranged from four to six weeks. Over the past year, Badger Meter has made major customer-focused investments in its Tulsa, Oklahoma facility where RCV valves are manufactured. Through these investments, Badger Meter has optimized its inventory, enhanced its machining capability, improved its system infrastructure, and increased its staff to ensure our new two-week standard lead time.

"Our goal in reducing the standard offering to two weeks is to leverage our proven valve solution with an incredible delivery time," said Brian Kettner, marketing manager. He added, "Badger Meter's dedication to the RCV product line will help our customers get what they need, when they need it."

Valve products outside of the standard offering are available with lead times ranging from two weeks or more. Non-standard products are also eligible for "Hot Shot" expedited shipment for customers who need custom valve products within a shorter lead time.

Company vision "Control. Manage. Optimize." epitomised in new branding!

Badger Meter has rebranded of its flow measurement and control product line, which has expanded through product development and acquisitions. The new Badger Meter Flow Instrumentation name reflects broad solutions for the global industrial and commercial markets, which help keep plant processes and precision-based operations efficient, profitable, and safe.

Badger Meter Flow Instrumentation incorporates respected brand names such as Data Industrial®, Hedland®, Flo-tech, Blancett®, Cox®, Preso®, Dynasonics®, Flow Dynamics®, and Research Control® Valves (RCV). The comprehensive product offering includes almost all major mechanical and electrical flow metering technologies, including electromagnetic, differential pressure, impeller, oval gear, positive displacement, turbine, ultrasonic, and vortex. These solutions meet the needs of industrial process, manufacturing, commercial fluid, and building automation applications where flow measurement and control are critical.

According to Marketing Director Beth Thomas, Badger Meter has established a vision for its industrial customers based on the theme, "Control. Manage. Optimize." The company has also updated the brand identity for its flow instrumentation products with new logos, product branding color schemes and web content.

"Badger Meter Flow Instrumentation understands that companies cannot manage what they cannot measure," said Thomas. "We leverage more than a century of flow measurement expertise and advanced, yet proven technology to optimize the most demanding applications. Badger Meter offers an extensive portfolio of products, services and solutions to measure and control whatever moves through pipelines, including water, air, steam, oil, and other liquids and gases."

Thomas indicated the Badger Meter Flow Instrumentation re-branding will focus on helping industrial and commercial firms reap greater value from flow instrumentation to ensure product quality, control costs, maintain safer operations, and meet regulatory requirements.

Typical markets for Badger Meter Flow Instrumentation range from oil and gas, petrochemical, and water and wastewater, to heating, ventilation and air conditioning (HVAC), food and beverage, agricultural irrigation, and automotive and aerospace manufacturing.

Mag meter for industrial applications!

Badger Meter has introduced the M1000 electromagnetic flow meter, an addition to its accurate, high-performance ModMAG® M-Series® family. Combining a general purpose detector with an amplifier representing the next generation of electromagnetic flow meter signal processing, the M1000 is available in an easy-to-use, "no frills" package with a streamlined feature set for use in a wide range of industrial applications.

The M1000 electromagnetic flow meter achieves an accuracy rate of ± 0.3 percent and its rugged design ensures exceptional reliability in demanding environments. The meter features a non-intrusive open flow tube that virtually eliminates pressure loss, and with no moving parts to impede the flow stream, maintenance is kept to a minimum – even in less than ideal fluid conditions. The M1000 also offers superior vibration resistance when mounted on vehicles. A wide selection of liner and electrode materials provides maximum fluid compatibility and minimum maintenance over a long operating period.

Brooke Lange, product specialist, Badger Meter, commented, "The M1000 electromagnetic flow meter was specifically developed for industrial water/wastewater, machinery plants, commercial vehicles and batching process applications. Its measuring pipes are lined with material approved for use with drinking water per the NSF-61 standards. Plus, rugged construction and resistance to vibration make the meter ideal for truck-mounted operation for process fluid in the hydraulic fracturing industry."

The M1000 electromagnetic flow meter is available in 1/4…8 inch sizes and has a flow range of 0.03…12 m/s. The meter is best suited for bi-directional flow measurements of fluid > 5 µS/cm (> 20 µS/cm for de-mineralized water). The amplifier includes an LCD display and is housed in a weather-resistant, NEMA 4X (IP66) enclosure, which can be integrally mounted to the detector, or if necessary, mounted remotely for an optional NEMA 6P (IP67) enclosure. The available power supply is 92…275V AC (9…36V DC).

Badger Meter has broadened the M1000 communication connection protocols to include Modbus® RTU, RS232, RS422 and RS485 options. In addition, the meter offers a Data Logging feature kit for advanced analytics.

Turbine flow meters for diverse applications

The Vision Series turbine flow meters, from Badger,  comply with lead-free provisions of the United States Safe Drinking Water Act (SDWA) and are bisphenol A (BPA) free. The compact meters are designed for flow measurement of low-viscosity and non-aggressive liquids, including de-mineralised water, alkaline solutions, oils, fuel, beverages, water solutions and coolants.

The Vision turbine flow meter is intended for use in diverse applications found in the food, medical products, chemical, pharmaceutical, automotive and general industrial fields. Many of these applications are affected by the SDWA, which authorises the U.S. Environmental Protection Agency (EPA) to set health-based standards to protect against both naturally occurring and man-made contaminants in the nation's drinking water supply.

The Vision Series consists of two turbine flow meter models: the V1000 for measuring liquid flow as low as 0.026 gallons per minute (gpm) and up to 0.65 gpm, and the V2000 for measuring liquid flow as low as 0.13 gpm and up to 9.2 gpm. The flow meters provide accuracy of ±3 percent with resolution up to 70,000 pulses per gallon (ppg), depending on the model. They have a temperature range of –4…212° F and withstand operating pressure up to 362.50 pounds per square inch (psi).

According to Peter Vander Grinten, marketing manager, Badger Meter, the Vision turbine flow meter provides an exceptionally robust and reliable flow measurement solution. "The simple mechanical construction of the Vision meter guarantees a long lifespan without any loss of accuracy. Pressure spikes less than burst pressure rating do not affect its measurements. This meter is especially suitable for washing machines, dishwashers, coffee machines, laser cooling plants, solar solutions, bakery machines, steam cooking machines in large kitchen plants, and CD or DVD cleaning."

The Vision turbine flow meter employs a volumetric operating principle, whereby liquid flow causes a bladed turbine inside the meter housing to turn at an angular velocity directly proportional to the velocity of the liquid measured. As the blades pass beneath a magnetic pickup coil, a frequency signal is generated. Each pulse is equivalent to a discrete volume of liquid. The frequency pulse is directly proportional to the turbine angular velocity and the flow rate.

The large number of pulses generated by the Vision meter ensures high resolution. The pulses can be used for digital or analog signal processing and specified as a K Factor. As the mass of the turbine is small, the response time is fast. It is not necessary to install a straight length of pipeline upstream of the meter.

Smart valve positioners provide actionable information about valve performance

Robust diagnostics help processing facilities comply with fugitive emissions regulations

Badger Meter has introduced the Research Control® SRD series of smart valve positioners, which deliver robust, actionable diagnostic information about valve performance and help process industry facilities comply with recent fugitive emissions regulations. Badger Meter also released the Research Control SRI series of analog valve positioners.

The SRD 960 (explosion-proof) and SRD 991 (intrinsically safe) digital valve positioners provide economical and user-friendly solutions for industries such as chemical, petrochemical, water and wastewater, oil and gas, food and beverage, and pharmaceutical. An optional base model, the SRI 990, provides analog valve control with fast control behavior. The positioner’s control boards can be swapped out to upgrade from an SRI to an SRD.

The SRD/SRI positioners are compatible with Research Control valves and most other pneumatically-actuated valves. The positioners are ideal for both new valve installations and retrofitting existing valves. The SRD/SRI can be used to reduce the adverse effects of on-line valve friction, enabling higher thrust and shorter positioning time. Optional limit switches can also be added to stroke or rotary actuators to serve as end positions.

A key feature of the SRD is its comprehensive valve diagnostics tool, which continuously monitors for fugitive emissions due to leaks and other unintended or irregular releases of gases, to help process plants meet the ANSI/FCI 91-1 standard and comply with U.S. Environmental Protection Agency (EPA) emissions guidelines. By early detection of fugitive emissions via SRD's leak monitoring, process plants can immediately schedule maintenance to minimize potential air pollution from their facilities and avoid fines.

The SRD provides real-time performance statistics and facilitates both proactive and reactive process management. The positioner supports methods for evaluation of valve health, operation and configuration. These capabilities, in turn, allow for predictive maintenance, intelligent alarm management, self-surveillance in accordance with NAMUR NE107 recommendations, and service management.

The SRD valve diagnostic software is available as Device Type Manager (DTM) for integration into control systems based on Field Device Tool (FDT) technology. The positioner DTM enables the user to edit a complete "health" report on the valve with all data of configuration and diagnostics. In addition, the SRD is capable of controlling a partial stroke test that offers operators a tool to identify the trouble-free function of emergency shutdown valves. The positioner is suitable for safety applications up to Safety Integrity Level (SIL) 3.

The SRD is available with different communication protocols, including analog setpoint (4 to 20 mA) without communication and with superimposed HART® signal, and digital with FOUNDATION™ fieldbus H1 or Profibus® PA communications to provide connectivity to supervisory control and data acquisition systems. Communication protocol options are field-installable and can easily be changed to a different available protocol option during a system retrofit. The positioner provides the same software connectivity whether it is connected locally or via the supported networks.

The compact SRD/SRI series easily mounts to all linear and rotary actuators. Models are offered in IP66 and NEMA 4X enclosures, as well as an optional stainless steel housing, with ATEX and Factory Mutual (FM) approval for use in EEx flameproof and intrinsically safe environments.

The SRD positioner features auto-start with self-calibration and can be operated from the local display, control systems, controllers, or PC-based configuration and operation tools. A multi-lingual, full text, graphical LCD display, in conjunction with push buttons, allows comfortable and easy local configuration and operation. The LCD display presents data in simple readable text and requires no external device or software to view alarms.

Flowmeter series offers economical solutions for viscous & caustic fluids

Badger Meter has announced the latest additions to its Industrial Oval Gear (Model IOG) series of flow meters, which provide economical and versatile solutions for industries such as automotive, chemical, oil and gas, pulp and paper, metals, printing and rotating machinery. The new Model IOG 1 inch high-flow, and 1-1/2 inch, 2 inch and 3 inch meters, result in a complete line of 1/4 to 3 inch oval gear flow meters.

Badger Meter Model IOG flow meters are designed to measure very viscous (up to 1,000 cP) and caustic fluids, such as oils, coolants, fuels, lubricants, ink, paint, water solutions, and any other liquid compatible with the materials of construction. The meter line provides high accuracy (± 0.5 to ± 1 percent) and excellent repeatability (± 0.03 percent), even in low-flow environments, and measure liquid flows as low as 0.07 gallons per minute (gpm) and up to 185 gpm.

According to Peter Vander Grinten, marketing manager, Badger Meter, the Model IOG flow meters provide precision performance, even in very low-flow environments, enabling users to match the meter size to their application for optimum accuracy. "Model IOG meters deliver precise flow measurements to eliminate waste, and thanks to low pressure drop, have minimal impact on system energy requirements to move liquids. These rugged meters are compatible with a wide range of industrial liquids from general to corrosive, making them ideal for chemical dispensing, bulk filling of diesel or other petroleum products, and dispensing of industrial fuels and lubricants."

The Model IOG line features a compact size intended for either vertical or horizontal installation into confined areas where space is at a premium. The meters do not require a straight run of pipe or flow conditioning. Models are available in either aluminum or 316L stainless steel construction.

Due to their durable construction, Badger Meter Model IOG flow meters can be employed in the harshest environments where conventional flow-measuring equipment is not acceptable. This includes processes with fluid temperatures from 22 to 240° F (-30 to 120° C). The oval gear configuration offers high accuracy and dependability with a minimum number of wearable parts for long service life and easy field maintenance. Models are available with a choice of NPT or BSP threaded connections, or ANSI 150-pound or 300-pound flanges. A variety of instrumentation, both meter- and remote-mounted, is offered for control system interfacing or local monitoring.