Cable for dynamic applications.

Highly flexible cables for dynamic applications: cables for applications with particularly high alternating bending loads, e.g. in drag chains and robotic systems.

A new generation of CSA and UL/cUL approved cables, SABdynamic 900 and 910 from SAB Bröckskes is now available. The special cable manufacturer is expanding its range by permanently flexible control and data cables, which are equally suitable for drag chains and robot-compatible torsion applications. Both cable variants can withstand over 10 million bending cycles and over 10 million torsion cycles up to ±180°/m or 5 million up to ±360°/m.

An added advantage of the new generation is the reduced cable capacitance. The SABdynamic 900 and 910 data variants achieve very high signal integrity, due to the reduced material thickness of the SABIX-based insulating sleeve. Therefore, they ensure interference-free and loss-free data transmission for real-time applications even with cable lengths over 20 m. The new SABdynamic 900 and 910 cable series, each manufactured in control and data versions, are designed for voltages up to 350 V and 600 V respectively and can withstand temperatures between -40 °C and 90 °C. In addition, they have an excellent TMPU-tested oil resistance according to EN 50363-10-2 and VDE 0207-363-10-2 as well as good chemical resistance to acids, alkalis, solvents and hydraulic fluids.

They are UV-resistant according to HD 605, ozone-proof according to DIN EN 50396, saltwater-resistant according to UL 1309 as well as RoHS-compliant and LABS-non-critical. In addition, both versions are PFAS-free, which offers users operational safety even in the event of a PFAS ban. Thanks to the halogen-free material mix with a flame-retardant, self-extinguishing PUR jacket, both product series meet the approval criteria for the North American market. SAB Bröckskes supplies S900 Data by default in the format 12 x 0.14 mm² as a multi-core unshielded cable as well as in four multi-pair shielded variants. The S910 Data version is available in three standard versions. SAB Bröckskes offers standard control cables as two multi-core unshielded and two multi-core shielded options. On request, the manufacturer develops and produces bespoke solutions with customer-specific dimensions, different sheath colors and individual cable designs.

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One cable for servo and motor connection.

Low-capacity hybrid motor connection cable with integrated data transmission elements for encoder signals and feedback.

SAB Bröckskes has developed several application-specific product series for hybrid and One Cable Technology (OCT) cabling. The special cable manufacturer offers SL 875 C low-capacity hybrid motor cables as connection solutions for SICK HIPERFACE DSL and HEIDENHAIN HMC6. Adaptations to other standards are available on request.

Cables specified for HIPERFACE are available in 10 standard versions with outer diameters from 9.8 mm to 24.4 mm. In addition, there are four specifications in the HEIDENHAIN standard with diameters ranging from 10.8 mm to 15.4 mm. Robust, hard-wearing cable sheaths ensure that the cables are sufficiently flexible and durable to withstand narrow bending angles over the long term, even with minimal core cross-sections down to AWG 30, corresponding to a core cross-section of 0.057 mm². To achieve the lowest possible capacity, SAB Bröckskes has replaced the conventional PVC insulation with low-capacity insulation materials made of PE or PP.

Additional small shield capacities ensure low-loss transmission.

For optimal EMI protection, SAB Bröckskes motor and servo cables feature double shielding made of shielding braid and an aluminum-laminated PE film. The double shielding ensures interference-free operation of frequency inverters. Symmetrical stranding with a split protective conductor reduces inductive couplings and improves EMC properties.

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Ethernet cables.

For automation, high-temperatures, outdoor applications and railway technology

SAB Bröckskes has launched application-tailored Single-Pair Ethernet (SPE) cables in five variants. A member of the SPE network, the special cable manufacturer drives the further development of this technology. Compared to conventional 4-pair Ethernet connections, SPE offers significant savings potential in material, space and costs as high data rates can be transmitted over long distances with just one pair of copper cores. The newly developed CATLine SPE cables can withstand high mechanical loads and temperatures and are highly resistant to chemicals, oils and cleaning agents.

The portfolio includes the two variants CATLine SPE C-Track and SPE Robot, which are optimized for increasing data transmission rates in automation applications. The CATLine SPE C-Track cable, which is specified for drag chain use, features a permanently flexible design and an especially adapted stranding technology.

The version for robot use is characterized by its high torsional strength of +/- 180°. Both variants are UL-certified and ensure secure and reliable data transmission with bandwidths from 1MHz to 600MHz. In addition, they are RoHS-compliant and free of substances that could hinder coating processes.

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• SAB Bröckskes also offers HT, Rugged and Rail SPE cable variants for high-temperature environments, rugged indoor and outdoor use and rail vehicles. All cables are designed as a single pair (2 x AWG 26/7) and can also be provided as hybrid versions, depending on the application area.

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