SIL 3 certified single controller for water and steam.

Emerson’s water and steam detection system is the world’s first single controller solution to be certified to IEC 61508 for safety instrumented functions up to SIL 3.

The Mobrey™ Hydratect™ 2462 Water and Steam Detection System is used in a wide variety of applications where the detection of water or steam is vital for safe and efficient plant operation, such as boilers, steam drums and steam line drain pots. This helps to protect valuable plant assets, prevent downtime, save costs and improve worker safety.

The functional safety assessment performed by Exida enhances Hydratect’s reputation for reliability and durability. Exida, world leaders in functional safety certification, have assessed Hydratect and determined that it meets the requirements of SIL 3. The Hydratect system is ideal for the most demanding applications within power generation, refineries, chemical, steel, pulp and paper plants. It can operate in process conditions of up to 300 bar and 560°C. Failure of equipment in such applications can have serious consequences – the Hydratect offers the benefit of SIL 3 approval guaranteeing its reliability.

Hydratect is a modern replacement for conventional float switches, and consists of a compact twin-channel electronic unit, connected to a pair of electrodes. Each channel gives independent indications of the presence of water or steam that are more reliable than those obtained with electro-mechanical devices, which have the possibility of failing in an unsafe condition. By installing the electrodes in vessels or steam lines and measuring the resistance, the presence of water can be detected, allowing appropriate safety measures to be taken.

By detecting low water level in steam drums, Hydratect helps to prevent boiler tubes overheating, which could lead to an explosion, while detecting high water level prevents the generation of wet steam which could cause costly turbine blade erosion. Using Hydratect to detect water in steam line drain pots, as part of a turbine water induction prevention system (TWIP), helps prevent damage to turbine blades, cylinders and the housing.

The electronics unit provides a local indication of steam, water and fault states, and features configurable fault and trip outputs. Component failure, cable faults, ground faults and electrode problems are continuously self-monitored. Additional reliability is provided by triple redundancy of critical components, which ensures that failures result in a safe condition. An individual power supply to each channel further enhances reliability.

@EMR_Automation #PAuto #SIL @HHC_Lewis

Magnetic float level switches approved for safety instrumented systems

SIL 1 suitable level switch is ideal for high and low liquid level alarm duties in the oil and gas, power, refining and chemical industries

Selected models of Emerson's Mobrey Horizontal Magnetic Float Level Switches have been certified in accordance with IEC61508 to attain (Safety Integrity Level) SIL 1 for a single device and SIL 2 for a pair of devices.

Following successful third-party evaluation by global organisation Exida, Mobrey Horizontal Magnetic Float Level Switches have the required Failure Modes, Effects and Diagnostic Analysis (FMEDA) report. The models assessed and certified are typically used in the oil and gas, power, refining and chemical industries, and are ideal for high and low liquid level alarm, overfill alarm, and pump control duties.

The use of certified devices provides a measure of quality and reliability, making it much easier to design and implement a safety system in process applications that must comply with the IEC 61508/61511 functional safety standard.

Mobrey Horizontal Magnetic Float Level Switches provide robust and reliable level switching in most liquids. The magnetically coupled design enables reliable operation even when operating in extremes of pressure and temperature. Measurements are unaffected by changes in process temperature, dielectric, or the presence of vapours and there is a wide range of flanges, floats and switching outputs to suit all types of liquid level application.

There are no glands or linkages that could cause leaks, or springs that require maintenance. The snap action mechanism ensures a clean make or break of the switch contacts and there is the option of a hermetically sealed switch mechanism to eliminate freezing and corrosion of contacts and all moving parts. Other options include versions with marine approvals and ATEX certifications for use in hazardous areas.