Control on world’s widest paper machine.

ABB has been selected as a project partner for the installation of the world’s widest uncoated machine-glazed (MG) paper machine at Gascogne Papier’s kraft pulp and paper production plant in Mimizan (F) They began deliveries early in 2023, with QCS and drives deliveries to the plant planned for 2024, along with commissioning of the machine.

“We have an established relationship with Gascogne and are delighted to continue supporting them in their mill production goals,” said Pamela Murphy, European Operations Manager for Pulp and Paper at ABB. “The project also underscores our important collaboration and the complementary technology and expertise that we will bring to Gascogne.”

Replacing three older machines, the facility’s PM7 will be fully integrated and standardized using the ABB Ability™ System 800xA® distributed control system (DCS), the ABB Quality Control System (QCS) for pulp and paper, drives and motors. Advanced QCS controls will enable automatic grade changes and multivariable cross-direction. The full scope of supply includes 8000 I/O, ACS880 multi-drives and ABB’s energy-efficient SynRM IE5 motors. The package will help Gascogne Papier save on energy costs while simultaneously reducing waste by making more on-spec paper.

ABB’s technologies will be used on the new paper machine that has a web width of 6.8 meters and a design speed of 1,300 meters per minute. It will be capable of producing 125,000 tons per annum of basis weight paper between 25 and 120 grams per square meter, setting a new industry benchmark for uncoated MG papers.

IE5 ultra-premium SynRM motors are the same size and output power as commonly used IE2 induction motors but offer up to 50 percent lower energy losses and significantly lower energy consumption. Additional benefits include lower bearing and winding temperatures for enhanced reliability and long life, and less motor noise. They can be used in a wide range of demanding industrial applications for accurate control and high efficiency a range of speeds.

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