Emerson will showcase intelligent industrial controls and automation technologies that enable manufacturers to adapt to changing market demands, realise greater production efficiency and meet sustainability goals at SPS Fair 2022 (Nov 8-10 Nuremberg D). Emerson* will feature a range of its latest programmable automation controllers, SCADA/HMI software, smart pneumatics and industrial internet of things (IIoT) solutions and electric actuator solutions. This comprehensive range of powerful digital automation solutions has been designed to support flexible manufacturing requirements and provide insights that can help optimise machinery performance and production cycles, reduce energy consumption and minimise downtime.
Sophisticated analytics, precise control
At the stand, Emerson will demonstrate how its electric linear motion control solutions provide original equipment manufacturers (OEMs) and manufacturers greater flexibility and efficiency. Integrated, scalable and precise control is provided by Emerson PACMotion™ high-speed servo motion controllers. These operate Emerson’s new AVENTICS™ Series Servo Profile Advanced (SPRA) Electric Actuators, which offer multiple screw technologies and a high level of precision and repeatability. An IIoT gateway with analytics software offers access to application performance and device condition information presented on a simple dashboard. This fully integrated solution provides assured repeatability and accuracy, helping to lower engineering time and enable users to identify issues earlier, improving productivity and lowering total cost of ownership.
Product highlights:
Multimedia Monitoring Solution
Emerson’s multimedia monitoring solutions can help optimise energy and utilities usage. The demonstration at SPS features a turnkey engineered solution, incorporating an edge controller with integrated analytics, pneumatic valve system and power supply. Using open protocol communications to connect to a broad range of instruments and sensors, data is aggregated and visualised to enable monitoring, analysis and trending of compressed air, gas, water, steam and energy consumptions. The multimedia monitoring solution is ideally suited for automated applications such as clean-in-place systems, which often consume over 30% of utilities. Accurate monitoring and analytics enable the user to optimise consumption and to save 30%-45% of media usage for a single clean-in-place skid.
AVENTICS Series SPRA Electric Rod-Style Linear Actuator
Emerson’s AVENTICS Series SPRA Electric Actuators are a new line of precise and highly repeatable rod-style cylinders. Typically, electric actuators offer only one screw type, but the SPRA actuators offer three screw technologies. These include a precision ball screw, which provides exceptional durability and accuracy for applications that need optimal quality or throughput, a cost-effective lead screw option and roller screws for precision, speed and heavy loads. This versatile range of rod-style cylinders lets users configure electric actuators to meet exacting application requirements, such as improved sustainability or efficiency, rather than settle for standard approximation.
PACSystems Intelligent Edge Control Technology
Emerson’s scalable PACSystems platform provides high-performance control, analytics and visualisation in discrete, hybrid and process applications. PACSystems edge controllers can operate as either an IIoT-enabled PLC or an advanced supervisory controller for manufacturing operations. In addition, Emerson’s powerful, compact industrial computing and operator interfaces offer increased analytics and graphics capability for edge applications and reduced footprints. PACSystems edge solutions include true edge controllers, edge computing devices and compact controllers, and leverage Movicon.NExT, WebHMI, Connext OPC UA server and the PACEdge platforms in optimised software packages to provide powerful and flexible connectivity and visualization, and a cloud-enabled toolset. PACSystems makes the move to the edge easy.
PACSystems RXi HMI: Machine Visualisation
PACSystems RXi Human-Machine Interface (HMI) is a next-generation machine visualisation solution that provides easy-to-use, smartphone-like graphical displays, but without sacrificing rugged, industrial performance. PACSystems RXi HMI is designed with projective capacitive touchscreen technology that allows users to interact with the visual display with multitouch capabilities like swipe, pinch or zoom to move to the next screen or expand a chart, enabling easy operation by a wide range of personnel with varying levels of training and experience. PACSystems RXi HMI is HTML5-ready, which allows users to collaborate from anywhere, so that the operations, management and maintenance teams can all view the same screen at the same time, no matter their location. This immediate sharing of information and access to expertise reduce maintenance costs and improve productivity. In addition, faster access to data-based operational insights helps to maximise overall equipment effectiveness (OEE).
PACSystems RSTi-EP CPE200 Controller: Large PLC Performance - Small Form Factor
The PACSystems RSTi-EP CPE200 compact controller family delivers large programmable logic controller (PLC) capability in a small, cost-effective form factor so machine manufacturers do not have to sacrifice performance for price. It provides security-by-design, open programming and open communications built in, significantly reducing cost and complexity for OEMs and end users. A range of advanced features comes standard, such as OPC UA communication over high-speed 1-Gb Ethernet and C programming capabilities, plus the advantages of Emerson support. In addition, it includes analytics and is IIoT-ready in order to future-proof systems for new technologies or existing process equipment.
Movicon.NExT: Optimising Flexibility in Automation Software
Movicon.NExT™ industrial software platform offers the most innovative and flexible software technology for Windows/Linux HMI projects, SCADA supervisory systems and efficient MES analysis solutions that are essential to Industry 4.0. Among Movicon.NExT modules, Movicon Pro.Lean™ provides performance data and analytics for evaluations of OEE and Movicon Pro.Energy™ measures and tracks consumption, while the advanced Movicon NExT.AR solves operational problems through visualisation tools that allow personnel to evaluate previously unreachable equipment. For maximum flexibility, Emerson also provides Movicon WebHMI, an HTML5-based visualisation tool that can be used as a stand-alone HMI product running on Windows or Linux operator panels, or as a Web Client for Movicon.NExT SCADA applications, as well as Connext™, an industrial protocol gateway.
* Stand 490, Hall 7
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