Tuesday, 4 December 2012

Cost effective variable speed drives

A new cost-effective range of inverter drives that gives exceptional performance for three-phase induction motor control has been launched by WEG. The CFW500 range features state-of-the-art technology to deliver a high level of control, but at an affordable price, enabling industrial manufacturers to improve processes and make significant cost savings.

This new range of CFW500 inverter drives is robust, flexible and smart, and available in power ratings from 0.18 kW up to 22 kW. It has been designed to be versatile for many industrial automation applications including centrifugal and process pumps, fans, compressors and conveyors.

The CFW500 drives are based on modular plug and play design, extremely easy to use and program. The drive includes a built-in micro-PLC, which can be programmed according to standard protocol IEC 61131-3. It also comes with pre-programmed macros for a range of applications, for example positioning, timer and acceleration. Users can simply program the drive using the LCD HMI display, or via a computer through a variety of interfaces (RS232, USB, RS485). In contrast to other providers, WEG offers its WLP software for programming and monitoring to customers free of charge.

Designed with simplicity of installation and operation in mind, it can identify up to 64 different plug-in modules. CFW500 is ideal for supporting decentralised automation concepts and is easy to connect to all the major fieldbus systems including Profibus-DP, DeviceNet and CANopen. The drive features expansion plug-in modules, which makes it easy to customise even for bespoke applications.

The simple-to-use and intuitive LCD HMI gives indication of up to three simultaneous variables, such as speed, as well as indication of the main units and performance statistics of the inverter. The inverter drives are reliable and can operate in ambient temperatures up to 50°C.

“Our CFW500 range has been developed to be extremely easy to use and operate,” says Paulo Krüger, European Automation Centre Manager at WEG. “I’m delighted that our customers can now benefit from advanced programming and control features to increase productivity and improve the quality of their processes, but at a cost-effective price. Typically applications do not run at full load all the time and by installing the CFW500 drive customers can save money by controlling the speed of their process and adjusting it to the specific load at any time.”

New drive concept!

The focus of Festo's Bionic Learning network has shifted from the well-known flying AirPenguin and Jellyfish to an innovative flying kinematic structure called SmartInversion. Based on the studies of 20th century Swiss mathematician Paul Schatz, the new flying object is a stunning visualisation of this unique geometric structure that will excite engineers.

While linear and rotary movements are familiar and well understood, inversion is a third and far more complex principle which, when seen in the form of the SmartInversion, is both fascinating and inspiring.

SmartInversion is a lighter-than-air, helium filled structure which utilises a smart phone app to remote control three miniature closed loop servo motors. The result is a large 4.75 metre structure that can propel itself by self inversion through the air in an intriguing and beguiling way.

“The Bionic Learning Network concepts are developed as a collaboration between our research, development, corporate design teams and leading universities and research establishments,” says Steve Sands, product manager at Festo GB. “They always provoke discussion and are a great way for us to gauge reaction to ideas and innovations inspired by nature and applied to automation. We also use the Bionic Concepts to inspire young engineers; changing their perceptions by displaying complex engineering in novel ways.”

“We reinvest more than 8.5% of our turnover into future developments through research and development. It is important that we use a small part of this budget to explore completely new ideas; nature inspires us with so many ideas for improved efficiency, optimised movements and improved communications.”

Sparkle lights the castle gardens!

Energy efficient feature lighting extends the season at historic British visitor attraction

Marl International has just completed a £100,000 (€123,310) project to install feature LED lighting at The Alnwick Garden, one of the England's top visitor attractions adjoining Alnwick Castle, the home of the Duke and Duchess of Northumberland. Alnwick Castle is one of the largest inhabited castles in Europe and has been home to the Duke of Northumberland's family, the Percys, for over 700 years.

The castle garden is a public attraction founded by the Duchess of Northumberland and the new LED lighting is the first phase of Sparkle, a new permanent lighting installation conceived by the Duchess herself. This project completed by Marl is specifically designed to focus on the central area of the garden, the Hornbeam Arbours and the Grand Cascade, which are the most prominent features when visitors first enter the garden. There is also lighting all the way up the central part of the garden from the steps, through to the dramatic archway at the very top of the garden, which can just be seen from the Pavilion area, about 200m away.

The Duchess of Northumberland commented: “Phase one of Sparkle has transformed dark evenings into a stunning spectacle of light and colour. The Alnwick Garden was designed 17 years ago with lighting in mind. When I saw the original drawings I immediately recognised the huge opportunity for a dynamic lighting programme. This is the first phase of a permanent, flexible installation which will bring the garden to life in the evenings and during the winter months. It will be magical at Christmas and the lights can be enjoyed from The Pavilion without needing to go outside.”

She continued, “LED was the only viable light source for the illumination needed to interpret my long standing vision for the lighting scheme. Marl LED technology is highly reliable, offers full intelligent control over individual lighting fixtures and is both energy efficient and environmentally friendly when compared with traditional light sources.”

Commenting on her decision to appoint Marl, the Duchess added, “Following my visit to Marl in July 2012, I could see that they were an exceptional company. Not every engineering company has a collection of six grand pianos on site! I was impressed by their capability, expertise and approach. The enthusiasm, energy and creativity of its young team was inspiring, and the fact that they are located together on a single site convinced me that they would work together effectively to realise this very complicated project. They have more than fulfilled that promise. On 24th November the system was ready to be switched on, less than five months after that initial visit, and took just six weeks to install.
“I believe that when the lighting programme has been completed, visitors will come to Alnwick to see the lights during the shoulder months which will benefit not just The Alnwick Garden but also the town of Alnwick and other service providers. This first phase is stunning and I have worked closely with the specialists, Marl International, to ensure it matches my expectations.”

Adrian Rawlinson, Managing Director of Marl International, said, “The Duchess of Northumberland visited Marl Business Park in Ulverston in July 2012, and offered us the chance to demonstrate our capability to provide a fully controlled lighting system. Marl can design and manufacture new LED lighting products entirely in-house. Marl has the benefit of over 100 committed, clever and resourceful team players to draw on to get on with the delivery of the project – and it is fair to say that everyone was totally committed to this project from Day One. We were extremely excited to be offered this unique brief to design a dynamic, powerful light scheme, for this exceptional situation.”

The Duchess needed a lighting system that is extremely flexible to meet all the different requirements to support activities within the garden, providing lighting that might add a touch of magic and sparkle, whilst remaining stylish. Sparkle phase one was funded by a generous silent donation from a US Trustee of the Garden and took just six weeks to install.

Marl International supplied and controlled the whole of phase one of the Sparkle installation, excluding the electrical ground work required for the installation. This included over 90 individual light fittings, the hardware cabinets, mains and DMX cabling, IT communications systems, software control, design of the lighting scheme, installation, programming, commissioning and will also now provide on-going support for the team at The Alnwick Garden. To create the effects the Duchess sought, Marl designed and manufactured five new products consisting of special 6m, RGB flexible strips, specifically to maximise performance in this type of large scale outdoor lighting application. Marl added high performance RGB floodlights, customised 'Orion' blue linear strip lights, white up-lighters and step lights. The custom lighting hardware was designed, manufactured and assembled by Marl at its manufacturing facility in Ulverston. Suitable standard fittings to complement them were sourced by Marl where available, modified and integrated into the whole system.

The brief also called for a number of pre-set programmes in order to demonstrate total capability of the system, and to provide a wide variety of lighting styles including mood lighting for special events. Marl integrated its hardware with 'Colour-Tramp' DMX based software control, provided by London based Artistic Licence, acknowledged industry experts. ‘Colour-Tramp' allows the user to literally 'paint with coloured light', record and then play back a programme of lighting control sequences. Sparkle has a 60 colour lighting programme enabling literally millions of possible lighting combinations, allowing for unique corporate events, themed wedding parties tailored to the bride and groom, as well as a magical evening experience for all visitors.

The Alnwick Garden Sparkle lighting installation relies entirely on LED lighting technology. According to Rawlinson, “The Marl lighting system at The Alnwick Garden has been configured using white and RGB fixtures in such a way that conventional white flood and task lighting is not required. Existing conventional flood lights in place were removed, as they were no longer needed and ruined the effect.”

Commenting on the environmental impact of the system, he continued, “It is hard to quantify how much energy would be needed to power a similar system built using other technologies, but as a general rule an architectural LED system comprising of RGB fixtures and associated hardware and electronic control will save between 20% and 50%, but it can be more. For example, LEDs can be switched on and off instantly, which allows them to be controlled using pre-set timers or to respond to many types of sensors, creating further opportunities to save power."

Monday, 3 December 2012

Enhancing business in England

The team at Eplan UK are now registered on MAS (the Manufacturing Advisory Service). MAS aims to enhance business growth and innovation in the manufacturing sector by providing business support for companies based in England.

MAS ensures that all registered personnel have both 'hands-on' experience and management skills. Advisors work with you and your workforce to ensure that your business is run in the best way possible. If you’re a small or medium sized manufacturer in England, many of their services are free and supplemented by appropriate grant funding.

Since its’ launch in 2002 MAS has been a huge success. Working with thousands of companies MAS plays a vital role in helping manufacturers to share knowledge, improve productivity and achieve success in an increasingly competitive global economy.

Small load cells

Very small RDP load cells are big value when size matters

When small load cells are needed for measurement of tension or compression forces, then RDP Electronics Ltd has a range of miniature and sub-miniature transducers available for a variety of applications.

Where the load cell needs to be physically small for applications such as medical testing, the assembly of machined parts for small fixtures or even underwater equipment, then a transducer from the miniature Model RSL range will probably meet the need. With device length as small as 14.5mm and diameter just 25.4mm, loads of up to 4kN and best linearity of ±0.15% are achieved. Combined with signal conditioning units these small load cells can additionally provide local display of the test forces under measurement.

2000 smart device macros stem from partnership!

2,000 Festo devices macros developed for EPLAN users

Partners Festo and EPLAN are each pushing forwards with the aim of connecting the worlds of configuration in electrical and pneumatic engineering. A data package developed by Festo specially for EPLAN users with over 2,000 smart devices macros now gives extra strength to the mechatronic orbit of the CPX terminal. Users of the EPLAN Platform can use this to simply and easily create overview drawings, electrical and pneumatic circuit diagrams, and PLC overviews.
The new exclusive macro collection of over 2,000 device macros for valve terminals with Festo's CPX electric terminal brings together configurations in electrical and fluid project engineering. The device data is available in six languages and comprises intelligent module configurations that already contain their electrical and fluid engineering connection logic, including function templates. The final type code of the configured Festo valve terminal is the link. It comprises two ID codes, one for the electrical and one for the pneumatic section. The designer can use this ID code to select the most appropriate of the predefined device modules and place it by Drag & Drop, into the electrical or fluid engineering documentation. Users of EPLAN Electric P8 and EPLAN Fluid can use this to quickly create 2D overview drawings, electrical and pneumatic circuit diagrams and PLC overviews. The data can be downloaded from Festo's website at no charge with ease.

Versatile for any field of application
The benefits of guided configuration using Festo's tools are combined with logic-based documentation in EPLAN. Thanks to an individual combination of different functions, the valve terminal's configuration can be matched to the application precisely – wide ranges of application are guaranteed. The Festo CPX terminal is perfect here: electrical and open to all current field bus standards and all customer-specific installation standards. Customers benefit from ease of handling: out of the control cabinet into the plant, network electrics and pneumatics, saving installation effort.

Free download
The macros, available for all CPX terminals (electrical peripheral equipment and field bus nodes) and some MPA valve terminals, contain the following functions and can be used as parts master data in the creation of the parts lists:
• Structural overview with individual module feeds and ordering code
• Circuit diagrams in all-pole representation, terminal diagram and PLC overview
• Overview of control cabinet with type codes and in a scale of 1:1

The data is available for download at no charge as a complete package from www.festo.de/EPLAN and can also be downloaded from the Festo online product catalogue under 2D/3D CAD. Availability through the EPLAN Data Portal is also in preparation.

Common target: user benefit
For some years, Festo and EPLAN have worked together to develop solutions with the aim of making engineering easier for their common customers. For instance, Festo's mechatronic components can be designed and documented simply thanks to the direct connection between EPLAN Fluid and Festo's product catalogue. In addition, the subsidiary Festo Didactic has been distributing the EPLAN Education software for industrial foundation and further training for some years.

Most affordable oscilloscope series

Tektronix has introduced the TBS1000 Series of entry-level oscilloscopes, giving electrical engineers, educators and hobbyist an affordable, dependable and full-featured tool for a wide variety of general purpose electronics test applications.

With prices starting at just €389 (ca £343stg or $500us), the TBS1000 Series (for Tektronix Basic Scope) makes it easier than ever for educators to put an oscilloscope on every desktop, for hobbyists and tinkerers to enjoy Tektronix reliability and performance, or for companies to outfit their entire engineering and technical support teams with the powerful diagnostic tools they need. Designed and manufactured by Tektronix, and backed by a 5-year warranty, the new oscilloscopes deliver excellent performance and accuracy with 1 GS/s or 500 MS/s sample rates and 3 percent DC gain accuracy down to 2 mV.

“There continues to be a strong and growing need globally for lower price point oscilloscopes,” said Dave Farrell, general manager, Mainstream Oscilloscopes at Tektronix. “With the TBS1000 Series we are meeting this need with the lowest starting price for a Tektronix oscilloscope in recent history coupled with a capable feature set and a generous 5-year warranty. Now almost anyone involved in electronics can afford to step up to Tektronix quality for their testing needs.”

Compared to the previous TDS1000-EDU Series of oscilloscopes, the TBS1000 Series offers more bandwidth alternatives including new 25 MHz and 150 MHz models. A new waveform data logging feature allows users to save up to eight hours of triggered waveforms to a USB flash drive. Another enhancement is waveform limit testing that allows users to monitor signal changes and output pass/fail results. The TBS1000 is based on the same proprietary technology as the extremely popular TDS2000 Series , and includes the same versatile triggering, automatic measurements, USB connectivity, and FFT capability. Taken together the TBS1000 Series delivers an unbeatable combination of superior performance, unmatched ease-of-use, and affordability in an ultra-lightweight, portable package.

A particular strong suit for the TBS1000 Series is usability. The user interface offers intuitive operation familiar to engineers around the world, coupled with a full set of the most frequently used measurement types and analysis functions. Usability is further enhanced with a lightweight, compact design.

To meet the needs of educators, each TBS1000 oscilloscope includes an Education Resource CD offering a broad range of lab exercises, instructor’s guides and primers that cover the use of oscilloscopes and probes.



“There’s no question that Tektronix is the world standard in oscilloscopes,” said Yong-Beom Cho, Ph.D., Department of Electronic Engineering, Konkuk University . “From the most basic to the highest end, Tektronix scopes have always led the way in reliability, performance and quality. With the TBS1000 it looks like Tektronix is leading the way in value too.