Tuesday, February 5, 2013

New features on metering pump

The newly redesigned and feature enhanced Chem-Pro® C2 Diaphragm Metering Pump, from Blue-White, has a broad range of capabilities.
The new design begins with a larger pump cover which allowed our engineers to increase the size of the control pad, and make it more intuitive. There is also a protective snap-on cover for the control pad.

Additional new features include: Remote Start/Stop is standard on all Chem-Pro models; 4-20mA output is available; upgradeable firmware; large single piece junction box – 40% larger than previous models, terminal block connectors are inside the junction box a and include additional junction box ports for external wiring; Profibus, Profinet, Ethernet, Etc. available.

Additionally,these metering pumps include: Maximum feed rate of 20.3 GPH / 76.8 LPH and maximum pressure is 175 PSI / 12 bar; 166 RPM (Maximum strokes per minute).

The Chem-Pro C-2 has pump head has large double ball valves; and a built-in Priming / Degassing Valve.

The pump has a built-in Diaphragm Failure Detection (DFD) system for Leak Detection; the housing is rated Nema 4X wash down - IP 66.

Compact safety valves sets new standard

Festo has launched a new combined soft-start and quick-exhaust safety valve. The MS6-SV-C offers exceptionally high flow rates in a compact size. As a result, it can vent air in a system quickly and reliably, giving excellent response and performance in an emergency and thus offering machine builders enhanced safety.

This next generation of valve is expected to set new standards as it is highly configurable and is the only valve on the market that enables machine builders to freely adjust both the air flow and the pressure switching point, and therefore best optimise their system.

The safety valves are ideal for medium to low risk systems and have certification up to Performance level C in accordance with DIN EN ISO 13849-1. They have been designed for applications with low switching frequencies, for example venting after Emergency-stop buttons or door locks are activated.

Thanks to its soft-start function, unregulated movements by system components are avoided during start-up and the system contains no residual pressure once vented, therefore providing exceptional safety for the machine operator.

There are two valves in the range, the MS6-SV-C and MS9-SV-C, compatible with either 60mm or 90mm grid size MS series air preparation ranges. The MS6-SV-C has a standard nominal flow rate of up to 5,700 l/min and a venting capacity of up to 7,600 l/min. The MS9-SV-C delivers a higher standard nominal flow rate of up to 16,500 l/min, and venting capacity up to 20,500 l/min.

Extremely compact, and combining two functions in one unit, the valves are particularly suitable for system manufacturers in the automotive, food and packaging industries and can be installed easily in to an air preparation system as part of the safety configuration set up. The valves help improve machine reliability by reducing impacts and damage to the machinery and payloads.

“The Machinery Directive obliges system manufacturers to carry out risk assessment of the hazard posed by machinery,” says Steve Sands, product manager at Festo GB. “At Festo we have decades of experience helping machine builders to design safe machines, and I’m delighted we can now offer this new generation of valve which is ideal for applications where space is restricted but a high flow rate is required, and where machine and system manufacturers have to integrate the system venting safety function with a performance level up to C.”

Comprehensive Ethernet switch monitoring

Red Lion Controls have integrated its Crimson 3.0 configuration software with N-View server software from N-Tron. With this announcement, all N-Tron and Sixnet industrial Ethernet switches can be monitored from any locally-mounted Red Lion G3 operator interface.

This offers customers the unique benefit of using Red Lion operator interfaces as visible dashboards to monitor, display, log and alert on network status received from N-Tron and Sixnet industrial Ethernet switches. This level of compatibility between an HMI and Ethernet switch is unparalleled in the industry and marks Red Lion’s first better.together. product offering following the acquisitions of N-Tron and Sixnet.

“We are pleased to announce this cross-product compatibility as we launch our new ‘better. together.’ campaign to introduce our Ethernet and cellular networking products,” said Jesse Benefiel, vice president of product management for Red Lion Controls. “Crimson’s integration of N-View support underscores our unwavering commitment to take best practices from each acquired business to create not just a bigger Red Lion company, but a better one with more comprehensive product offerings that benefit our customers.”

For customers with N-Tron switches, the integration of Crimson 3.0 and N-View allows plant managers and IT staff to efficiently monitor a number of different network parameters – including data collisions, received packets, dropped packets, alignment errors and more – from a single dashboard. For customers with Sixnet switches, monitoring is accomplished via Modbus. Advanced data logging features offer users the ability to collect and review network performance history. Email and SMS notification is also available to alert remote personal of network issues.

“Customers need an easy-to-use solution to monitor their networks,” said Jeff Thornton, director of product management for Red Lion Controls. “By integrating Crimson 3.0 with N-View, our customers can now monitor their automation devices as well as their networking components from a single HMI dashboard. Automated checks on network health can be set to notify personnel via email or text message at the first sign of trouble. These proactive notifications help to reduce process downtime by ensuring the network is always functioning at an optimum level.”

Alongside this integration effort, Red Lion continues to expand its existing portfolio of more than 3,000 industrial automation and networking products. Newer offerings include the ProducTVity Station, PAX2C panel meter, G3 Kadet operator interface panels and a number of switches and cellular routers. These product investments continue to pay off, with the company recently receiving a number of accolades that include Control Design’s 2012 Readers’ Choice Award for the 12th consecutive year, and being named a “First Team Supplier” by Automation World magazine in two different categories.

• Red Lion products are marketed in Ireland by Instrument Technology.

Control in cement, mining etc!

Process control system expanded for cement, mining and related industries

The Siemens Industry Automation Division has added a host of new functions to Version 8.0 of its Cemat process control system for the cement, mining and related industries. Certain functional details of previous versions, such as the maintenance and service management system, have also been further developed for Cemat V8.0. Innovational highlights are the additional operating modes for plants, device groups and individual units, as well as the monitoring of process values, such as accumulated pressure and flow rates. The user can also now put together curve groups very easily.

Compared to previous versions, one of the innovations of Cemat V8.0 is, for example, that the "Quick Trend" display can be configured directly from the process screen. This makes it much easier to activate curve groups for display and evaluation purposes. The user adds the desired analog value into the graphic display of a plot with a simple mouse click. Previously, the values had to be laboriously determined in the measured value archives.

Cemat V8.0 also offers the operator more operating mode options. In addition to complete groups, he or she can now disconnect individual loads within a group – for example as part of an energy management concept. The variants "No interlocks", "Specific interlocks only" and "Safety interlocks only" can now be easily configured for manual operation. Previously, these special interlocks had to be painstakingly programmed. Without additional programming time, the plant operator now receives the relevant infromation, such as which interlocks are currently active, from the configuration alone. The new additional operating mode "Out of Service" is used for unavailable devices and units which are, for example, undergoing maintenance.

With Cemat V8.0, the user can now also use speed monitors in addition to process value such as accumulated pressure or flow rate, as the return information "Drive is on". This increases the quality of the information about the proper functioning of the drive. Message blocks, measured values and process feedback messages can now be assigned not just to groups but directly to individual drives. The Cemat Object Browser is also new. It enables all the objects in the entire plant to be identified and displayed in a specific operating mode, for example "In simulation". New block icons also simplify operation of the system. For example, block icons in inconspicuous colors indicate a fault-free state, and more conspicuous icons draw the operator's attention directly to important information.

As with the previous versions, Cemat is based on Simatic PCS 7, and offers all the performance features and functions of this process control system, such as APC (Advanced Process Library) and "Alarm Control". Cemat V8.0 is based on the latest version 8.0 of Simatic PCS 7.

Monday, February 4, 2013

Increasing demand leads to increased workforce

Mantracourt has announced that it has expanded its workforce in recent months in order to address an increasing demand for their measurement products and to help further grow overseas sales. Recent additions to the workforce include Jonathan Purdue (Technical Sales), Louise Stubbs (Marketing Coordinator) and Andrew Edkins (Production Coordinator).
Jonathan Purdue , Louise Stubbs and Andrew Edkins 

“In recent years Mantracourt has brought several innovative technologies to the marketplace and we are now seeing a strong demand for these products,” said Kelly Voysey, Sales and Marketing Manager. “Jonathan, Louise and Andrew have brought a lot of experience, knowledge and energy to the company, enabling us to maintain our high level of customer service and quality of production during this time of growth. We are very pleased to have them on board.”

Jonathan Purdue has taken on the vital role of providing technical support to customers, the sales team and worldwide distributors. Jon is also focused on developing business for Mantracourt’s standard product range. Prior to moving to Mantracourt, Jonathan worked in analogue and digital radio and web based vehicle tracking.

Louise Stubbs is Marketing Coordinator, responsible for keeping customers and the wider industry up to date with Mantracourt’s recent development and new products. She is also helping to develop Mantracourt’s overseas strategy. Louise had previously spent 16 years working within the marketing department of a worldwide geophysical company that provides products and services to the Oil and Gas industry.

Andrew Edkins has been brought on board to help manage Mantracourt’s in-house production facility. Andrew’s background is in manufacturing, with previous experience in areas such as electrical wiring harnesses, surgical tools (ultrasonic products for medical applications) and industrial climate control.

“At Mantracourt we design and manufacture all our products in-house,” said Kelly Voysey. “This means that, with the right team, we can control the quality of both the products and the customer experience of our products”.

Enclosure updates!

Based on customer requirements new cost saving innovations and improvements have been implemented into the manufacture of Rittal’s TS 8 enclosures.

The following updates will start to take effect from December 2012 onwards. Tool free adjustment of the mounting plate depth; additional markings every 100mm in the vertical sections for positioning of rails; TS 8 punched pattern on the door frame for easier installation of equipment; simple mounting plate earthing from the front to negate the need to remove the rear panel or mounting plate and a low tack baying seal for easier re-adjustment where neccesary.

All benefits have been introduced for quick and easy assembly of Rittal’s TS 8 enclosure, which can realise customer savings in both time and costs.

Sight site tour!

ISA Ireland Section is scheduled to have a Site Tour at Vistakon Ireland manufacturing facility located in Limerick (IRL).

Vistakon produces the Acuvue range of contact lenses which is the leading contact lens product in the world.

The Limerick site uses the most advanced technology in the industry and now employ’s over 740 people directly.

Using a highly automated production process, the site produces both daily disposable and extended wear contact lenses while utilizing state of the art technologies such as injection moulding, robotics, vision systems and sterilisation systems.

Date of the Tour - Wednesday 27th February 2013.
13.45 Event Registration
14.00: Presentations & Site Tour


Registration:
You can register online on the ISA Ireland website.
Places are limited to 25 attendees, preference will be given to ISA members.

New connector modules

Offer mechanical robustness and signal integrity in industrial and transport applications

Two new modules have been added to Harting’s Han-Modular® industrial connector family to provide enhanced mechanical robustness and signal integrity in industrial and transport applications.

The new fully screened Han® Megabit module is especially suited for applications in industry and railway technology. Two data cables can be connected per module, and the product combines assembly convenience with product compactness. The screening design is independent of that of the housing, and the proven Han® D crimp contacts are used. These can be installed into the inserts and arranged to be easily accessible.

Because its mechanical properties meet those of the established Han® Quintax connector, the Han® Megabit module is ideally suited for applications with the highest mechanical specifications, for example for use as an Ethernet interface in railway carriage connections – with the module taking up only half as much space as conventional solutions. The module is designed for data rates of up to 100 Mbit/s, meets Cat.5e performance requirements, and can be used with stranded wires with cross-sections between 0.14 and 2.5 mm2 and cable diameters between 5 and 12 mm.

The new Han® Shielded module is specifically intended for applications in which shielded signal cables are to be designed to function free of interference and to mate securely. Up to 20 shielded signal contacts can be connected with a minimum space requirement, and the metallic shielding reduces to zero any interference from directly adjacent power modules.

A potential problem with applications involving frequency converters is that the power cables can often transfer interference to signal cables. With the new Han® Shielded module, the signal contacts are now shielded against any such adverse effects. This now enables power and signal modules to be transferred in a connector without interference and securely, even in extreme electrical signal conditions.

The module includes 20 shielded contacts, and is designed for use with cable cross-sections between 0.14 and 0.5 mm². Crimp termination offers simple assembly.

The Harting Han-Modular® series, as an open connector system, is capable of flexible adjustment to individual user requirements. It offers users the freedom to assemble their own personal connector combination in the desired configuration. The range currently includes over 40 modules for electrical, optical and gaseous signals, and is being continually expanded, enabling more and more new configurations to be realised.

Automation auditing in Ireland

Endress+Hauser (Ireland) Ltd has launched a new offering to the Irish market. The Installed Based Audit (IBA) will deliver significant benefits to our Irish clients enabling them to optimise maintenance and increase equipment lifecycles on site.

Cristophe Roche of E+H (seated) with
Mathew &  Jackie Dornan of Compucal
The IBA has been successfully delivered by their European colleagues over the last ten years. With the introduction of the IBA Endress+Hauser (Ireland) expects to grow its workforce to support activities and services around the tool to its customer. The IBA was developed in response to their customers’ requirements to understand their installed base instrumentation and ensure they optimised their maintenance activities and reduce downtime or costly unplanned maintenance.

Christophe Roche, General Manager, Endress+Hauser Ireland Ltd said “I am delighted to officially launch IBA in Ireland. This week we are training our sales and service teams in Cork, together with several of our European colleagues. This training is usually conducted in our HQ in Switzerland, however we have been promoting the idea of the ‘Gathering 2013’* and were successful in winning this business for our Irish operation. We have attracted 9 different nationalities to Cork this week: namely from Czech Republic, Denmark, France, Germany, Netherlands, Norway, Spain, Sweden and Britain.”

* The Gathering Ireland 2013 (Tóstal Éireann 2013) is a spectacular, year-long celebration of all things Irish. Throughout the year, Ireland is opening its arms to hundreds of thousands of friends and family from all over the world, calling them home to gatherings in villages, towns and cities. It coincides wit the Irish language festival "Bliain na Gaeilge 2013."

European expansion

GreenPeak expands global presence with new European office in France

GreenPeak Technologies, one of the leading semiconductor companies in low power RF-communication, in the ZigBee market segment, with a rich offering of communication solutions for Smart Home applications has established a new European office in the Paris region.

“Expanding our global presence with a dedicated European office is part of our commitment to deliver superior products and service to our European based clients.” says Cees Links, founder and CEO of GreenPeak Technologies. “The EU today is one of the world's largest markets and operators are keen to adopt our vision of the Smart Home and the new revenue generating services it entails. Smart Home services will generate the competitive differentiation that European operators need in a rapidly evolving global marketplace. To fully support the quickly growing demand, GreenPeak continues to add dedicated expertise and resources that will be a significant benefit to our valued European customers.”

Patrick Hochez, who brings in a wealth of experience from his previous positions in leading wireless semiconductor companies, will head up the office in Paris, France

Saturday, February 2, 2013

Gas monitoring company acquires German distributor

The Finnish instrumentation manufacturer Gasmet Technologies Oy has acquired the share capital of Ansyco GmbH in Germany.

Gasmet Analyser In Situ
Gasmet Technologies is one of the world’s leading manufacturers of gas monitoring instruments and systems for industrial and environmental applications. The company’s revenue streams are dominated by FTIR-based analyzers that are able to perform simultaneous measurements of both organic and inorganic compounds in even the most demanding applications.

Founded in 1989, Ansyco GmbH (Karlsruhe, Germany) has been a distributor of Gasmet products since 1993. The company employs 18 staff and in addition to Gasmet, Ansyco also represents other gas monitoring and detection equipment manufacturers such as Environnement SA (France), Geotechnical Instruments (UK), Perma Pure (USA) and Extrel (USA).

According to Mikko Ahro, CEO of Gasmet Technologies, “The Gasmet Group has been operating from three different locations, Helsinki, Hong Kong and Montreal, and this is a good time to combine Ansyco’s application knowledge with Gasmet’s well-established products to expand the Karlsruhe operation.”

Commenting further on the announcement, Mikko Suuntala, CEO of Gasmet Europe Oy (a wholly-owned subsidiary of Gasmet Technologies), said: “Ansyco has established a large customer base of loyal customers, and benefits from an excellent reputation for customer service and application expertise. This acquisition demonstrates our long-term commitment to these customers and helps us to build a platform for future growth in central Europe.”

Following the acquisition, Ansyco will be known as ‘Ansyco – a Gasmet Group Company’.

Friday, February 1, 2013

“Best Use of Automation” Award to budding engineers!

The Twin Cities (Minneapolis–Saint Paul, MN USA) Section of the International Society of Automation (ISA) on 19 January 2013 presented a “Best Use of Automation” award to a Lino Lakes, Minnesota middle school in conjunction with a national engineering competition.
Standing behind their award entry, are LtoR: Neo Canniff, Kennan LeJuene, Evan Nelsen, and Espen Fredrick.

For the second year in a row, the Twin Cities Section of ISA presented the award at a regional event of the Future City Competition, a national, project-based learning experience where students in sixth, seventh, and eighth grades imagine, design, and build cities of the future.

The annual Future City Competition is sponsored by the National Engineers Week Foundation, a consortium of professional and technical societies and major US corporations. The foundation is focused on helping to remove social, education and economic barriers that may deter young students from engineering and technology education and careers.

Out of the more than 35,000 students from 1,300 middle schools participating in this year’s competition, regional winners will vie for national awards at the event finals, which will be held 15-20 February 2013--coinciding with National Engineers Week, 17-23 February 2013. Founded in 1951, Engineers Week is among the oldest of America's professional outreach efforts.

“All of us within ISA’s Twin Cities Section are excited to sponsor this award, which we hope will help inspire young students to explore what I believe is the best career field in the world,” commented Peter Baker, CAP, CTech, an instrumentation and automation consultant who spearheaded the Twin Cities Section’s award sponsorship. “We feel strongly that it is our responsibility to help raise awareness among young people of the value and potential of automation and engineering careers. As they say, ‘A rising tide lifts all boats.’”

A four-member team of students from Centennial Middle School in Lino Lakes, located just outside of Minneapolis, received the ISA section’s automation award for incorporating the best and most creative use of instrumentation and automation in its Future City Competition building design project.

To compete for the award, school teams worked with mentors to plan their cities using SimCity™ 4 Deluxe software; researched and wrote solutions to engineering challenges; built tabletop scale models with recycled materials; and presented their ideas for judging.

World first for tuning fork level switch !

The latest addition to the VEGA portfolio of vibrating limit switches for liquids, VEGASWING 66, is a world first.

It is designed for reliable, self monitoring and fail safe switching in applications with process temperatures up to +450 °C and process pressures up to 160 bar. Until now, vibrating level switches have been limited to process conditions up to +280 °C and 100 bar. By developing a revolutionary new tuning fork drive, it makes deployment of the instrument possible far beyond these limits. The resulting performance capability is impressive: process temperatures from -196° C to +450° C and pressures from 0 to 160 bar.

Since it is virtually unaffected by product properties, such as changing product density and electrical properties, the vibrating level switch is very versatile. It can be installed in any orientation and supplied in lengths up to 6m, materials include: 316L, Inconel and Hastelloy. Adjustment with product level is not required for setup and it switches reliably and repeatably when a point level is reached. Integrated monitoring capabilities allow accreditation to SIL2 and EN steam boiler regulations and a remote test is also available. VEGASWING 66 is the first level switch for high-pressure, high and low temperature applications; for example distillation columns in the oil and gas industry, steam boilers (for high and low water limits) and in cryogenic, liquid gas tank applications for LNG and nitrogen.

Thursday, January 31, 2013

Flexibility & performance for traditional oscilloscope apps

National Instruments has announced the NI PXIe-5162 digitiser and updates to the LabVIEW Jitter Analysis Toolkit.

NI PXIe-5162 Features
· 10 bits of vertical resolution for greater insight into the signal
· Four channels in a single 3U PXI Express slot, expanding to 68 channels in a single PXI chassis
· 5 GS/s maximum sample rate on one channel or 1.25 GS/s on four channels simultaneously


LabVIEW Jitter Analysis Toolkit Features
· Built-in functions for clock recovery, eye diagram, jitter, level and timing measurements
· Example programs for eye diagram and mask testing, and random and deterministic jitter (RJ/DJ) separation using both dual-Dirac and spectrum-based separation methods
The digitiser, with 10 bits of vertical resolution and a 5 GS/s sample rate, provides high-speed measurements at four times the vertical resolution of a traditional 8-bit oscilloscope. With 1.5 GHz of bandwidth and four channels in a single slot, the NI PXIe-5162 is suited for high-channel-count digitiser systems in manufacturing test, research and device characterisation. Engineers can use the digitiser with LabVIEW and the LabVIEW Jitter Analysis Toolkit, which provides a library of functions optimised for performing the high-throughput jitter, eye diagram and phase noise measurements demanded by automated validation and production test environments.

“The combination of high-speed, high-channel and high-resolution measurements offered by the NI PXIe-5162 digitiser makes it possible for traditional oscilloscope customers to think beyond traditional box instruments for automated test,” said Steve Warntjes, NI Director of Modular Instruments Research and Development. “Using our high-speed digitisers with the LabVIEW Jitter Analysis Toolkit helps engineers accelerate their measurement systems using the processing power of modern PCs instead of the legacy embedded processors on box oscilloscopes.”

Modbus device communications software

Develop your own Windows programs and solutions for Modbus-based automation and control applications without OPC constraints or costly licenses.

NET.MBLINK 4.0 is a factory floor device communications software just introduced by CimQuest INGEAR. This software delivers fast communications between Modbus-based devices—such as PLCs, meters, instruments and controllers—and industrial computers, without the need for costly OPC servers or licensing fees.

It provides direct communication to Modbus devices and controllers using TCP/IP and serial protocols, eliminating the need for expensive, PLC vendor-supplied software drivers.

NET.MBLINK 4.0 allows users to develop their own Windows programs, system services, class libraries and ASP.NET solutions for automation and control applications without OPC constraints. For OEMs and end users with multiple applications, NET.MBLINK 4.0 offers run-time-free deployments without additional license fees. No costly third-party components, drivers, APIs or tools are needed.

For example, a user may want to develop a supervisory control system that takes data from a PLC or PAC, stores in an historian, makes calculations, and sends commands back to the PLC or PAC to start or stop motors, change a valve position, or move a robot. When the communications are via Modbus, NET.MBLINK 4.0 allows the user to do this without installing additional software or paying license fees.

Other features include:
• Data scanning using background threads with selectable read/write, read-only or write-only operations
• Data linking to form controls such as labels, text box, sliders, knobs, gauges, dial and meters for automatic updating of user interface screens
• Data scaling for converting raw values to engineering units and vice-versa
• Data simulation for code development and testing
• Managed code specifically written to address the demands of writing HMI or data acquisition and control applications for Microsoft’s .NET Framework.

Like all solutions in the INGEAR.NET software family, NET.MBLINK 4.0 is a run-time-free class library that simplifies building, developing and deploying connected systems for manufacturing and data acquisition applications using Visual Studio .NET 2012, 2010, 2008 and 2005.

Applications developed with NET.MBLINK 4.0 can run on 64 and 32-bit computers and PACs, with operating systems from Windows CE and XP up to Windows 8, Windows Server, Windows Compact Framework and Windows Mobile, as well as Linux with Mono Framework.

To provide users with flexible purchase options, NET.MBLINK 4.0 is offered in multiple editions, including a Developer Edition, Team Edition and Compact Framework Edition. An optional USB license key is also available to easily allow development capabilities on run-time computers for field testing and debugging.

For example, when an application is deployed to a target machine, a runtime-only license is included with the final application. The runtime-only license does not support any further development or debugging, thus protecting a user’s or an OEM’s software from tampering. If field changes are needed, the USB License overrides the runtime-only license, allowing a programmer to edit, test and debug. When the programmer is finished, he or she removes the USB key and the target machine returns to runtime-only operation.

Real-time communication for industrial WLAN

Using a new Key-Plug, the Scalance W product family from the Siemens Industry Automation Division can now be equipped for integrated real-time transmission over Industrial Wireless LAN(IWLAN) in compliance with the IEEE 802.11n standard.

The Key-Plug, a swap medium similar to the proven C-Plug, can be used to enable so-called iFeatures – in other words supplementary functions specifically for industrial use – which offer the deterministic data communication needed for real-time requirements. The iPCF(industrial Point Coordination Function) activated in this way can be realized using Profinet IO from minimal cycle times of 16 ms and over. With this function, it is even possible to trigger a Profisafe emergency stop command over IWLAN, meaning that data communication over WLAN can now be used in applications such as passenger transport. The Key-Plug is available in two different versions: Key-Plug W780 iFeatures for Scalance W Access Points and Key-Plug W740 iFeatures for Scalance W Client Modules. As well as enabling iFeatures, the Key-Plug also offers facility for saving configuration data.

This allows a device to be exchanged without loss of time in case of failure – without the need for intermediate connection of a PC or programming device. Additional functions are planned for the Key-Plug in 2013 which will extend the scope of feature sets capable of being enabled.

Background: the WLAN standard IEEE 802.11n does not define specific methods either for rapid roaming between several access points or deterministic data communication. The key requirements for real-time transmission over WLAN can be selectively upgraded using iPCF. Under these conditions, seamless real-time transmission over Industrial Wireless LAN(IWLAN) offers an alternative to wired networks. Areas of application include uses in which the laying of cables would be excessively laborious or expensive, or where cables would be subject to rapid wear.

Wednesday, January 30, 2013

Test probe for use in flying probe testers

A new range of test probes for use in flying probe testers such as the Acculogic (Scorpion) and Digitaltest test systems is now available from Peak Test Services.

The P48/G and P57/G FP Series are variants of Peak’s threaded probes, and incorporate a locking system to ensure high test-point accuracy. They offer a choice of travel distance, tip styles, contact pressure and plating material. Maximum current rating is between 5 and 8 A, and typical continuity resistance is less than 20 milliohms.

• The new probes are available in Britain and Ireland from Peak Test Services and via a range of appointed distributors worldwide.

Annual fieldbus conference in Britain

Preliminary details of their 20th Anniversary Conference programme

The PROFIBUS Group has announced preliminary details of the conference programme to be presented at its 20th Anniversary event on 26th June at the Stratford Manor Hotel, Warwickshire (GB).

Stratford Manor Hotel
The conference will open with a State of The (Industrial) Nation address from Brian Holliday, one of the "founding fathers" of The UK's PROFIBUS Group, addressing factors such as government, manufacturing, industrial infra-structure and skills, and why investment and standards such as PROFIBUS & PROFINET remain key to growth and prosperity.

PI Chairman Karsten Schneider will then present the keynote speech, bringing important news of updates on the technology including PROFINET for Process industry applications, performance achievements and the latest developments on such key areas as PROFIenergy, the organisation's innovative solution for massive energy-savings during production idle times.

Case Studies
James Powell, author of "Catching the Process Fieldbus" and a regular presenter at previous conferences will present a case study of a customer who has switched from Ex HART to IS PROFIBUS PA utilizing a multi-vendor solution, showing that PROFIBUS PA is not just for large sites and revealing the economics of using PA and IS instead of Ex construction.

Other practical presentations and case studies will be delivered by David Bray of United Utilities on the subject of lightning protection while an expert from BAE Systems submarine division will address key issues of safety and security in systems design and implementation.

Master Classes and Workshops
There will be a number of Master Classes and Workshops, covering matters such as the new Certified PROFIBUS System Designer course. Delivered by the Group's Technical Officer, Andy Verwer, this presentation shows the need for such certified training and outlines the course content.

Peter Thomas of Control Specialists will discuss how the use of PROFINET can take you into the realms of the IT world, which is very different from the one in which control engineers usually operate in. He will show how WireShark can be used as a tool for base lining the operation of your PROFINET network and will initially look at normal Internet traffic frames such as ping and web site calls to gain a better understanding of how it can be of benefit.

Other workshops will be presented covering tools and techniques for health checking and trouble shooting, PROFIBUS device configuration and device commissioning using FDT/DTM and EDDL based tools.

Flying high in business jet!

LynuxWorks tells us that LynxOS-178 is flying high. The recent announcement by Rockwell Collins that its Pro Line Fusion® integrated avionics system that uses LynxOS-178 is now in service on the Gulfstream G280™, marks the system’s debut in the super mid-size business jet market segment.

“This deployment is a major step in the continued widespread use of LynxOS-178 in avionics systems,” stated Robert Day, Marketing VP for LynuxWorks. “New market segments, such as the business jet market, further expand the reach of standards-based software and benefit from the software’s ability to reduce the time and cost of platform development and its subsequent certification.”

Earlier this year, LynuxWorks received Advisory Circular AC 20-148 approval from the FAA for reusable software components (RSC) authorized for the LynxOS-178 product used in the Rockwell Collins Adaptive Flight Display Runtime, Common Computing Module Runtime, Data Concentration Module Runtime and Synthetic Vision Module Runtime for Pro Line Fusion.

Industrial design awards

Three new products from the Siemens Industry Automation Division have been selected to receive the coveted iF product design award 2013. Alongside the new Simatic S7-1500 controller, awards also went to the Sirius function relays and the distributed periphery Simatic ET200SP. Simogear geared motors from the Drive Technologies Division were also among the award winners.
The picture shows a SIRIUS Function relay with functional safety technology

The Industrial Design of the Simatic S7-1500 controller focuses on performance as well as on optimum usability. All components of the system are designed in an integrated way despite their varying functions. The numerous interface and display elements are arranged vertically to mirror the pin assignment. The high-end surface treatment of the curved front cap emphasizes the quality of the device,especially when mounted in a cabinet. Another characteristic element of the design concept is the “shark’s fin” used to open the front flap.

The new housing concept adopted for the Sirius function relays combines new functions, a high level of automation capability and improved handling with cost-efficient manufacturing.

The aim of the new Industrial Design was to integrate the various versions in just one housing concept with a uniform appearance. A clear surface treatment, reduced details as well as the terminal arrangement and the legible product graphics provide best usability. The manufacturing process is optimized by the use of technical innovations such as laser-cut housing variants and special fonts for laser etching.

The distinctive feature of the Simatic ET200SP distributed periphery is its small module size, which permits optimum utilization of limited control cabinet space. All Industrial Design details – such as the top surface with its cooling slots and the unlocking elements or the module lettering featuring minimal font size – have been especially aligned by Industrial Design. Here too, a common feature of the Industrial Design is a curved surface which creates a uniform and unique visual appearance when mounted in the control cabinet.

Here's to the next fifty years!

Sláinte!
Last July we reported on the excellent circulation figures for the International Society of Automation's (ISA) "hidden jewel" ISA Transactions (ISAT) in our article The Journal of Automation notches up another advance. The journal has been so successful that has now graduated to a bi-monthly from a quarterly. What we did not mention was the the journal was also marking its 50th year of publication.

This month, the new editor, Dr Ahmad B Rad marks the event as follows: "The fine tradition starting in 1962 continues and the hard work of many individuals in the last fifty years has facilitated establishing a solid foundation for even further growth.”

To mark the occasion the former editor of many years Professor Russell Rhinehart has penned what he calls "a fast journey to evolution of the journal and implicitly the history of control and instrumentation.”

A link to this is included in an article, ISA Transactions shares 50 years of history, on the ISA's newly instituted ISA Interchange published today.

• Incidentally if you are a member of ISA you have access to the wealth of articles published in ISAT down the years at no cost.

Partnership to enhance security of ICS!

Offering value-added solutions across the industrial automation world

Yokogawa and McAfee have signed a partnership agreement to offer holistic and value-added IT security solutions for the industrial automation world.

Building on Yokogawa’s strong global track record in delivering control system solutions and McAfee’s cyber security expertise, the partnership addresses the imperative of digital threats to industrial control systems.

In particular, the partners will collaborate to offer Yokogawa’s customers seamless solutions to avoid gaps between different IT systems across proprietary solutions and expanded communication channels (e. g. IP, wireless, and mobile) and running common operating systems and applications.

Growing number of cyber threats targeting industrial environments
According to McAfee’s recent threats report, cyber-crime, hacktivism, and cyber warfare are on the rise worldwide and are growing ever more sophisticated. Governments, large enterprises, small business, and home users face a wide range of digital threats, and recent prominent cases of industrial sabotage and espionage have escalated these concerns.

Today’s cyber security threats mean that industrial control system users and suppliers alike must be increasingly vigilant against current and future intrusions, as human safety and environmental impacts are directly at stake.

Special emphasis on industrial environments running critical infrastructure
While today’s process control systems can take advantage of advanced general-purpose IT to reduce costs, improve performance, enable interoperability with APC, MES, and other systems, and add other important new capabilities, the very same technologies have made today’s industrial control systems increasingly vulnerable to security intrusions – malicious or otherwise – from both within and outside the plant.

Organizations tasked with running critical infrastructure such as oil and gas pipelines, chemical plants, power stations, and water treatment facilities must look at holistic security systems across two disparate, yet interconnected zones, enterprise IT and industrial control systems.
Holistic approach combining Yokogawa’s industrial experience and McAfee’s cyber security expertise

Holistic approach combining Yokogawa’s industrial experience and McAfee’s cyber security expertise
McAfee solutions provide resilience, efficient compliance measures, and real-time intelligence for changing threat environments, along with the power of real-time visibility and centralized management through a single platform. The combination of this expertise with Yokogawa’s domain knowledge provides a more holistic approach resulting in the provision of more value-added industrial automation solutions.

This partnership addresses the issue that industrial process control systems typically have a three to five times longer lifecycle than typical commercial systems. Since both system technology and cyber threats are ever-changing, automation system suppliers must embrace a lifecycle approach to industrial cyber security.

“Security measures for control systems are indispensable. Yokogawa is continually making stringent efforts to provide our customers optimum control system security solutions, starting with the development of highly secure instruments and systems and extending to the provision
of operational support services,” said Nobuaki Konishi, Vice President of Yokogawa’s IA Systems Business Division (IA Platform Business Headquarters). “This partnership will allow us to combine our technology and plant security know-how with McAfee’s technology to enhance the security of our products and our line-up of security solution services covering the entire lifecycle of our customers’ plants. This will include the integration of anti-virus software with industrial control systems used in the process industries.”

“Businesses are looking for integrated security solutions, moving from simply securing components, to understanding and measuring the security of a business system as a whole,” said Wahab Yusoff, vice president for McAfee South Asia. “That is why we feel strongly about this opportunity to work with Yokogawa as a leading global supplier of industrial control systems with a history of nearly 100 years of growing expertise and experience.”

• See our page on ICS & SCADA Security for information on system security since Stuxnet was discovered in 2010!

Press force sensor

Kistler Instruments has upgraded its press force sensor range to provide full consistency throughout the measuring range from 0.1 to 700 kN. The piezoelectric sensor element provides a compact design with a low sensor weight, offering significantly smaller dimensions and mass than equivalent strain gauge devices. With three calibrated measurement ranges, the same sensor can be used for a wide spectrum of forces. The feasibility of switching measuring range when using suitable amplifiers bolsters this advantage while accommodating the general trend towards production and measuring stations handling a greater variety of parts.

However, the wide-range measuring chain also offers critical advantages in laboratory applications, where frequent changes of sensor are common practice and the extremely high degree of overload protection eliminates the need for involved protective measures when using the lowest measuring ranges.

The range of eight force sensors has been developed specifically for use in production environments, especially for quality assurance monitoring in assembly applications. The piezoelectric sensors cover measuring ranges from 0.1kN to 700kN and are supplied as standard with 1%, 10% and 100% measuring range calibrations. In most applications, the sensors may be fitted directly into presses, punches and rams but, where this is not possible, a variety of flanges and adapters are available.

SCADA Visualization App!

InduSoft has launched an InduSoft Visualization App for Windows 8 and Windows RT, Microsoft’s highly-anticipated new version of its Windows operating system.

As the first SCADA/HMI app designed specifically for Windows 8, the InduSoft Visualization App offers mobile access to your InduSoft Web Studio application on Windows 8 devices. This application allows you to develop attractive interfaces with easily customizable widgets that display alarms and trend history in an easy-to-read format.

“InduSoft is excited to launch the Visualization App for The Windows Store,” said Lourenço Teodoro, Vice President of engineering at InduSoft. “We feel confident that the beautiful, new design, cloud connectivity, great hardware and solid foundation of Windows 8 will provide a great experience with the InduSoft Visualization App, and we are glad to be leading the frontline of the SCADA/HMI world.”

The InduSoft Visualization App was created specifically for the Windows 8 app store, and is designed to work seamlessly with Windows 8 devices. This app allows mobile access to InduSoft Web Studio applications, and allows users to have critical information always at their fingertips. Being able to view alarms, alarm history, process values, trends, and historical data means that users have all the information they need to make important decisions wherever they are.

“Microsoft app developers have always provided rich software experiences and value for our shared customers,” said John Richards, Senior Director, Windows Business Development. “Windows 8 offers a no-compromise experience across PCs, laptops, and tablets, enabling our app developers to deliver innovative software.”

"It is an exciting time" stated Mike Bradshaw, Director at AdProSys, distributors and support team for the comapny in Ireland and Britain, "InduSoft Web Studio was already a fantastic product with excellent web and thin client offerings. The launch of the Visualisation Manager app for Windows 8 confirms our place in this market and provides our existing and future customers with an exceptional toolset on which to build their next generation operator and management information systems".

Smart vision systems for packaging inspection

Smart vision systems and compact vision systems, for applications such as product and packaging inspection; code and label reading and verification, and 3D measurement of product volume to optimise packing and reduce packaging waste, will be shown by STEMMER IMAGING at Pro2Pac (17/20 Mar 2013 London GB).

Smart cameras feature on-board image processing so do not need a PC in order to operate.
The Gocator 3D camera from LMI Technologies Inc offers a host of 3D measurement capabilities such as product volume, surface flatness and groove measurements and can be used in direct packaging applications or in the manufacture of packaging materials. Product volume measurements allow the contents of cartons and containers to be optimised to avoid wasting valuable space. Groove measurement can be used wherever grooves are essential to a product’s performance such as plastic container lids. Surface flatness measurement is ideal for web applications such as paper or plastic film production.

The BOA range of smart cameras includes the BOA, BOA Pro and BOA IDR models and offers a multitude of product and packaging inspection capabilities for product quality and packaging integrity as well as 1D and 2D code reading and verification capabilities. The BOA Pro has the powerful Sherlock software on board, previously only available on PC-based systems. Sherlock provides a comprehensive range of measurement and analysis tools complemented by advanced pattern recognition tools for object alignment and robot guidance.

GEVA-300 is a new, low cost compact vision system from Teledyne DALSA, which provides an industrial vision platform to which up to 6 GigE Vision cameras can be added for multi-camera inspection applications. Vision solutions can also be setup using the Sherlock application software or the entry level iNspect software which requires little or no prior vision experience.

Tuesday, January 29, 2013

WMS supplier selection guide

A new Warehouse Management Systems (WMS) supplier selection guide has been launched by ARC Advisory Group. The guide, in combination with supporting ARC data on the WMS marketplace, a strategic report on the WMS Business Case, and consultant support, will allow companies going through a WMS supplier selection process to make quicker and better decisions.

ARC Return on Investment (ROI) research has demonstrated that WMS solutions often provide the single best solution for reducing the costs associated with distribution while simultaneously improving service. In fact, a WMS can serve as a platform for further savings that would be difficult to achieve without having this solution in place.

Part of the success of a WMS in driving cost savings and service improvements is based upon the maturity of this technology. In theory, this maturity should make supplier selection easier. In practice, WMS solutions exist on a complexity continuum spanning low cost solutions with limits on the depth of functionality provided, to highly functional, much higher cost solutions. Further, different suppliers have developed special domain expertise in specific industries. The potential business benefits and associated payback periods reflect these facts.

ARC STAR – Supplier Selection Service guides users through a step-by-step process selecting and evaluating suppliers and their products against specific application and industry requirements. The process guides the user through the project and team definition, reviewing and editing ARC-provided selection criteria and supplier questions, weighing selection criteria, developing a supplier Request for Information (RFI) list, evaluating supplier responses, and developing a final ranking of RFI results. ARC STAR then fully documents the process and results for management review and approval. ARC STAR helps ensure inclusive, fact-based, impartial supplier evaluations and selections, free of the user bias issues that typically hamper these activities. In addition, ARC estimates that ARC STAR can reduce the cost and effort of a supplier selection process by well over 50 percent.

The selection guide was authored by Steve Banker. Steve has been covering the WMS market, WMS solutions, and WMS suppliers for over 15 years. Steve is one of the best known figures in the field of supply chain management and warehouse management has been a particular focus for him.

Ergonomics focuses on the user!

In March 2013, COPA-DATA will introduce a new version of its automation software. zenon 7.10 again focuses on the user and features pioneering technology, with its support of 64-bit, Windows 8 and Multi-Touch.

With concepts such as “setting parameters instead of programming” or the simple integration of its products into existing automation and IT infrastructures, COPA-DATA is consistently pursuing the concept of ergonomics in industry. This is built upon further in zenon 7.10: there is even more focus on the user. Working with templates, individualization as desired, freely-configurable wizards, simple reusability and intuitive Multi-Touch operation ensure quick and secure configuration of projects, a high degree of usability and ergonomic working.

zenon 7.10 – an overview of some of the new features

• Enhanced Batch Control module with touch support in Runtime and integration into the Report Viewer for seamless documentation of batch processes.
• Comprehensive production reporting: the Report Viewer now has complete access to the recipe administration in zenon. Complete reporting of all important data such as alarms, an audit trail or historic and online data is possible in one single tool.
• Know-how protection in the zenon Editor: important elements of a zenon project can be blocked for certain users via the user administration. This protects applications from manipulation.
• Improved performance when reading and displaying large amounts of data, especially in the Extended Trend module.
• Auto-zoom in the Extended Trend Module
• Direct import of variables from the new SIMATIC STEP 7 version of the Siemens TIA portal.
• Everywhere App by zenon with Everywhere Server: HMI/SCADA-App for Smartphones and Tablets for Windows Phone and iOS
• Native Multi-Touch support under Windows 8
• 64-bit version
• SQL Server 2012 and Windows 8 support
• New drivers: such as ICCP Tase, DNP3_NG, Codesys, Steriflow and KUKA

The new version also offers the user unique possibilities with graphics and new ways of operating the software. COPA-DATA Product Manager, Reinhard Mayr: “With zenon 7, we are already the first HMI/SCADA producer to bring native Multi-Touch and DirectX 11 support to the automation market. The feedback from our customers has shown that we were in step with the times. This, in addition to the fact that Microsoft is also increasingly using Multi-Touch and new mobile platforms, led us to release technology that makes the work of users even easier.”

zenon as a 64-bit version: increased memory capacity for increasing amounts of data
In addition to a 32-bit version, zenon 7.10 will also be available as a 64-bit version. Users are free to use either just one version or the other, or a combination of both. There are no additional costs for customers as a result of using the zenon 64-bit version.
COPA-DATA Development Manager, Günther Haslauer, explains: “Automation projects are becoming ever more extensive; hardware and software has to be able to process an ever-increasing amount of data. In a 32-bit application, the addressable area is limited to 32 bits. This means that a maximum of 232 bytes can be addressed directly, so a maximum of 4 GB RAM can be used. 64-bit applications are not subject to this limit. The addresses are 64 bits long (8 bytes) and can thus have a value of up to 264-1. For the foreseeable future, this massive number will be many factors higher than the physical memory that is available. Issues such as too few free addresses for application data or address fragmentation are no longer relevant. The real usable amount of memory is then the same as the physically-installed amount of working memory. It should be noted that a 64-bit operating systems is, of course, required for the use of 64-bit applications.”

Enhanced recipe management and new Batch Control for efficient batch production
The Batch Control module for lot-based production that is integrated into zenon has been comprehensively expanded in zenon 7.10. The new features range from integrated operations and touch support in zenon Runtime through to integration into the Report Viewer. Users can, for example, freely select the recipe or lot from any desired project and display the data from this in the Report Viewer. These are compiled and output via an individual report, which is automatically archived in the desired format and can be printed. In addition, this version of Batch Control offers numerous new filter options and the possibility to connect to order administration systems. Users also benefit from more display options. Thus, for example, the production process and recipe can be displayed in one window at the same time, so the production progress and individual process stages can be seen more clearly.

Support for Windows 8, Multi-Touch and SQL Server 2012
COPA-DATA is the first HMI/SCADA provider to fully support Windows 8, in addition to Microsoft SQL Server 2012. This also includes the reinterpreted Multi-Touch technology based on interaction contexts. zenon 7.10 can process all gestures that are currently also supported by Windows 8 as standard. Users can also individually define the Multi-Touch gestures that are available in specific screens.

Static-analysis technology available in academia!

Award-winning GrammaTech CodeSonar static-analysis tool available for classes and research

GrammaTech has expanded its no-cost academic program to include CodeSonar®. The tool can now be used in academic research and teaching.

GrammaTech’s Academic Program already includes projects at Carnegie Mellon University, the University of California Davis, Szeged University, Loyola College, the University of Waterloo, Seattle University, Swinburne University, the University of Hertfordshire, University College London and many other institutions. Application areas in which researchers are using GrammaTech’s static-analysis technology include improving software quality, computer forensics, applying statistical learning techniques to software engineering and exploring new debugging approaches.

GrammaTech grew out of research started at Cornell University and is proud to be able to contribute program-analysis technology back to the research community. The company also actively collaborates on research projects with universities such as the University of Virginia, Georgia Tech and the University of Wisconsin.

“The Software Engineering Institute (SEI), National Institute of Standards and Technology (NIST), FDA, and many other influential organizations are encouraging the use of static analysis to improve software quality and security. GrammaTech’s Academic Program helps university faculty incorporate hands-on experience with static analysis. Students will be able to use the same technology that has been used on a wide variety of mission-critical projects, including the Mars Curiosity Rover,” said Mark Zarins, VP of Marketing at GrammaTech. “Faculty can also use the technology in their research projects.”

Selecting thermowells

New tool helps users select the right thermowell early in the design process
Emerson Process Management has introduced an online thermowell calculation tool that incorporates the new ASME PTC 19.3 TW standard. The tool is now available free-of-charge on their site. Emerson is the first to make available an online tool offering a more automated approach to thermowell calculation as opposed to the traditional way of utilising spreadsheets.

"The new tool offers preliminary calculations and gives users the option to perform a quick pass or fail thermowell calculation," according to Danjin Zulic, Temperature Marketing Engineer, Emerson Process Management. "Users can save time by performing iterative, preliminary calculations to select the right thermowell earlier in the design process."

In addition to the tool, the web site has a link to an R21 Report request form for official evaluations. "Once the thermowell order is ready to be placed, the official R21 report provides detailed documentation of the thermowell calculation."

A video and white paper are also available on the web site that explains the new ASME PTC 19.3 TW standard. Enhancements in the new standards and thermowell calculation tool include different types of stem profiles, more accurate natural frequency equations, and a calculated Strouhal number. The new standard also provides natural frequency correction factors that take into account different components of the thermowell such as the mounting style and temperature sensor mass.

• Emerson's Jim Cahill has also written on this in his Emerson Process Experts Blog: Online Calculation Tool for Thermowell Installations 

Monday, January 28, 2013

Safety for specialist CNC machine builders

NUM has released a sophisticated system-wide functional safety architecture for its CNC system, providing an exceptionally scalable solution that can be applied very easily to almost any type of machine tool - regardless of complexity or number of axes. Known as NUMSafe, it includes a dedicated safety PLC, safe input and output modules, and digital servo drives with built-in safe motion monitoring. It is compatible with NUM's new-generation Flexium+ CNC platform.

According to NUM's Chief Technical Officer, Massimiliano Menegotto, "Functional safety is becoming a mandatory requirement for most types of machine tool, independent of the machine's performance, accuracy and complexity. As well as improving operator safety, it also increases machine productivity and availability. NUMSafe's inherent scalability and versatility of control gives OEMs a simple solution, regardless of whether the end product is a basic 3-axis machine, or some highly complex machine with a hundred-plus axes for an application such as rotary transfer machining."

Until relatively recently, designers wishing to implement even basic functional safety schemes on CNC machines were forced to use electromechanical safety technology such as special contactors and relays. This approach involved significant extra component and wiring costs, as well as increased machine development and build times. By integrating safety functionality across the entire CNC platform NUMSafe minimizes the need for additional hardware and simplifies software development, to OEM's considerable advantage. Furthermore, end users benefit from a strong increase in machine productivity because it is no longer necessary to power off the complete machine every time there is an element of human interaction; instead, protection can be ensured by dedicated functions which limit the movement, speed and position of axes.

A key advantage of the NUMSafe architecture is that safe devices such as the safety PLC and I/O modules can be contained within the same standard terminal line up as other elements of the control system. All communication between the machine's control system, operator panel and servo drives is handled via EtherCAT field bus, using a Fail Safe over EtherCAT (FSoE) protocol to ensure integrity of safety-related data. NUMSafe complies with the EN ISO 13849-1 machinery safety standard up to PL e, and with the EN 61800-5-2 functional safety standard for variable speed drives, up to SIL 3.

To help machine builders minimize development time the application programs for the safety PLC are created using the same suite of powerful software tools that is used to commission the entire system, including the CNC, PLC, drives and I/O modules. The logic of the safety application is programmed using function blocks such as 'E-Stop', 'Operation Mode', 'AND', 'OR, etc, linked to safe inputs and outputs.

Complex safety functions can be set up easily by chaining function blocks. For example, requesting the machine operator to perform an action requiring use of both hands - such as operating two control switches simultaneously - to prevent exposure to moving parts, and verifying this before allowing execution of any motion command, only requires a couple of instructions. The safety application is a self-contained program; as soon as the developer is satisfied with its logic it can be downloaded to the safety PLC.

NUM's latest NUMDrive X digital servo drives, which are available in mono- and bi-axes versions, can incorporate a safe motion monitoring module that operates in conjunction with the safety PLC to oversee and control all safety-related aspects of drive and motor behaviour. By allowing safety functions to be implemented on individual machine axes, and only where required, this modular approach helps reduce system cost. Furthermore, NUM offers two versions of the module, enabling designers to match their application needs very precisely. Both versions feature redundant channel architecture and use cross-monitoring techniques to ensure data integrity.

The basic safe motion monitoring module provides a Safe Torque Off (STO) function; this is the most commonly used safety function and ensures that the drive can longer command the motor to generate torque, with continuous monitoring to prevent unexpected start-up. In addition to STO, the extended version of the module implements the EN 61800-5-2 compliant functions of Safe Operating Stop (SOS), Safe Stop 1 (SS1), Safe Stop 2 (SS2), Safely­Limited Speed (SLS) and Safely-Limited Position (SLP) either by means of safe homing and incremental encoders, or by employing certified absolute encoders such as those used with NUM's new line of innovative single-cable servo motors.

Used singly or in combination, these functions enable designers to implement a wide range of machine safety concepts. For example, SS2 safely monitors that the braking of an axis is as quick as possible in the event of an emergency. This can be followed by the SOS function to instruct the drive/motor to maintain a fixed position by generating a degree of holding torque, but not to move - the axis is monitored continuously to ensure that it remains stationary.

Another cost-saving benefit of NUM's safety architecture is that there is no need for an additional encoder on machine axes that implement safety functions. Motor feedback can be derived from safe encoders which return position and redundant position data to the drive using a secure certified protocol, or, in the case of synchronous motors, any standard sin/cos encoder.

Global alliance to light the world!

Moving light to the front of the panel

LED lighting manufacturer Bivar Inc and Marl International have formed an international opto-electronics partnership with manufacturing facilities in North America, Europe and Asia and a portfolio of approximately 24,000 high performance LED and light pipe products. The partnership will supply and support customers around the world through a global network of agents and distributors.
LtoR: Graham Round, Distribution Manager, Marl International; Tom Silber, President, Bivar, Inc.; Adrian Rawlinson, MD, Marl International; Nathan Orton, Technical and Procurement Director, Marl International; Michael Finn, Vice President of Sales and Marketing, Bivar; Paul McDermott-Roe, Sales Director, Marl International; David Moorhouse, Operations Director, Marl International.

Before signing the partnership, the CEOs of the two companies, Tom Silber, President of Bivar and Adrian Rawlinson, Managing Director of Marl International spent two years looking at how the two companies can most effectively combine their strengths to the benefit of both sets of existing and potential customers. Both companies fully recognise the importance of becoming a global player, and the agreement is the first phase of an exciting joint strategic plan.

Commenting on the relationship, Tom Silber said, “We value our strong relationship with Marl and share in the excitement at what we can create together. I’m confident customers will benefit from greater accessibility to our products and solutions.”

Adrian Rawlinson concluded, “The similarities between Bivar and Marl are uncanny, the synergies and potential are phenomenal. Our collaboration is particularly exciting because it’s bilateral. We will be promoting availability of Bivar products in the UK and Europe whilst Bivar are accelerating development of Marl products in North America.”

The two companies first initiative is “moving light to the front of the panel” with the launch of an enhanced product range of panel mount indicators and flexible light pipes with a wide variety of features and options based on metal and cost effective nylon housings. The dynamic nature of the collaboration also enables both organisations to encourage enquiries for custom solutions.

M2M Marketing appointment

Anglia Components has recruited M2M marketing specialist Tim Clayton as Divisional Marketing Manager for Anglia M2M, the distributor for Cinterion, Antenova, connectBlue and other top suppliers in Ireland and Britain.

Tim Clayton
Clayton brings fifteen years’ wireless experience to Anglia M2M, and reports to John Bowman, Marketing Director, Semiconductors. Commenting on his new role, Tim Clayton said, “Anglia offered me a great opportunity to join an exciting and fast growing distributor and develop a successful business unit from a strong base. Anglia M2M represents some major lines and has an effective technical support team. The M2M market is growing extremely rapidly and Anglia is very well positioned to capture that growth.”

John Bowman added, “Tim Clayton’s direct involvement in significant M2M designs gives him a unique skill set. His experience of working with major cellular and GPS module manufacturers provides him with the technical and commercial insight to offer a truly complete service to Anglia M2M customers. He will be an immensely valuable addition to the Anglia team.”

Tim Clayton has worked in the sales and marketing of wireless components since 1998 and has held positions at leading specialist wireless distributors since 2000.

Wall box solution

Rittal’s Technical System Catalogue lists all the benefits of its top selling, cost effective, AE wall box range such as corrosion resistance, a range of accessories for easy assembly as well as security and environmental issues.

In production for over fifty years Rittal have been providing standard and special wall boxes, in a range of different materials, for the whole range of the industrial sector including construction, transport, manufacturing, and offshore sitings.